Knowledge Hub

Your Gateway to Technical Knowledge Exchange for the Global Electronics Community

Explore our database of industry knowledge that fuels innovation, learning, and professional growth. Knowledge Hub is a collection of conference technical papers, webinars, presentations, on-demand video and more. You can search by author, title, keyword and type of content. You can also search for keywords and topics in the Tag field. Access to Knowledge Hub is reserved for members.

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Inspection and Failure Analysis of BTCs (Bottom Termination Components

On August 30, 2023, IPC hosted a webinar titled "Inspection and Failure Analysis of Bottom Termination Components", presented by William Graver. The session delved into the challenges associ .. read more

Gold-Aluminum Wire Bonding Process, Quality and Reliability

This webinar, held on December 7, 2022, previewed the IPC APEX EXPO 2023 professional development course, “Gold-Aluminum Wire Bonding Process, Quality and Reliability.” Dr. Syed Sajid Ahmad, .. read more

Failure Analysis Cases Studies on Solder De-Wetting For Electronics Products

Over many years defect analysis has been used at the company to determine the root cause of various defects experienced in the field on electronic products from customers. Based on this work .. read more

Projection Moiré vs. Shadow Moiré for Warpage Measurement and Failure Analysis of Advanced Packages

There are three key industry trends that are driving the need for temperature-dependent warpage measurement: the trend toward finer-pitch devices,the emergence of lead-free processing,and chang .. read more

A Standard Multilayer Printed Wiring Board for Material Reliability Evaluations

This paper details the Alcatel-Lucent Pb-free Material Reliability Test board (MRT) used in two different High Density Packaging User Group tests covering 56 different constructions and in nume .. read more

Pb-free Solder Joint Reliability in a Mildly Accelerated Test Condition

Two different temperature cycling profiles were used to compare the thermal fatigue reliability of Pb free and SnPb solder joints in 16 different,high strain surface mount (SMT) packages. In so .. read more

Mechanical Shock Test Performance of SAC105 (Sn-1.0Ag-0.5Cu) and Sn-3.5Ag,BGA Components with SAC305 Solder Paste on NiAu and OSP Board Surface...

Many BGA and CSP component suppliers have begun shipment of components with a variety of second generation lead-free solder ball alloys based on the improved mechanical shock resistance. Althou .. read more

Tin Corrosion under QFN Packages at Elevated Temperature and Humidity

Using X-ray imaging,solder corrosion,resembling metal migration,had been observed under QFN (Quad Flat No-Lead package) devices and chip resistors on circuit boards that were processed with two .. read more

Reliability Evaluation of One-Pass and Two-Pass Techniques of Assembly for Package on Packages under Torsion Loads

Package on Packages (PoP) find use in applications that require high performance with increased memory density. One of the greatest benefits of PoP technology is the elimination of the expensiv .. read more

Investigation of Process Feasibility / Compatibility and Solder Joint Reliability of Tin-Lead Dippable Solder Paste Ball Grid Array (BGA) Component...

This paper is an examination of the process feasibility,solder joint reliability,and materials/process compatibility of a dippable solder paste material for an area array component rework/repai .. read more

Comparison of Thermal Fatigue Performance of SAC105 (Sn-1.0Ag-0.5Cu),Sn- 3.5Ag,and SAC305 (Sn-3.0Ag-0.5Cu) BGA Components with SAC305 Solder Paste

Many BGA and CSP component suppliers have begun shipment of components with a variety of “second generation” Pb-free solder ball alloys. Much of the motivation for the alloy changes has been to .. read more

Bare Board Material Performance after Pb-Free Reflow

The High Density Packaging Users Group (HDPUG) consortia completed an extensive study of 29 different bare board material and stackup combinations and their associated performance after 6X Pb-f .. read more

Rework Process Window and Microstructural Analysis for Lead-Free Mirrored Bga Design Points

Hot gas rework of BGAs with a mirrored BGA design configuration using SnAgCu based lead-free alloys is more challenging as compared to conventional SnPb techniques. Rework of BGAs using a conve .. read more

Industrial Backward Solution for Lead-Free Exempted AHP* Electronic Products

Since July 1st 2006,the 2002/95/EC RoHS European directive has forced the electronic industry to switch from Tin-Lead to lead-free soldering alloys for components assembly. Exemption domains ha .. read more

Lead-free Feasibility Program: Assembly and Testing of a Functional Military Avionics Unit

Although the official implementation of the EU Restriction of Hazardous Substances (RoHS) directive officially started on July 1,2006,a significant portion of the avionics electronics supply ch .. read more

Impact of Hole-Fill and Voiding on Pin Through-Hole Solder Joint Reliability

In this study,thermal cycling tests for samples of different hole-fill percentages and voiding were conducted,and cross sections of the PTH solder joints were performed to evaluate the solder m .. read more

Process and Assembly Methods for Increased Yield of Package on Package Devices

Increased functionality and smaller devices are significant drivers in innovative packaging designs. One of the newer package types to be introduced into the market place in the past few years .. read more

Effect of Design Variables on the Reliability of Lead Free Area Array Connectors

As the use of area array connectors has become more widespread in electronic assemblies,the need to evaluate their reliability has increased. There is,however,limited information on how best to .. read more

Failure Analysis of Eutectic and Pb-Free Solder Alloys after High Stress Exposure

Failure analysis was performed on fourteen thermally cycled or vibration tested PDIP components from the JCAA-JG-PP Lead-Free Joint Test Project. The components differed in component finish,sol .. read more

Durability of Repaired and Aged Lead-free Electronic Assemblies

The reliability of aged and repaired lead-free and mixed lead-free/lead-based solder interconnects is an important issue for electronic equipment manufacturers. As a result of the global transi .. read more

The New Lead Free Assembly Rework Solution Using Low Melting Alloys

This paper describes a new lead-free SMT rework process which avoids component overheating,reduces board warpage and cratering,and prevents adjacent components from thermal damage. In the repla .. read more

Durability of Repaired and Aged Lead-free Electronic Assemblies

The reliability of aged and repaired lead-free and mixed lead-free/lead-based solder interconnects is an important issue for electronic equipment manufacturers. As a result of the global transi .. read more

Assessing the Reliability of New Connector Designs

With the combination of increased product complexity,increased frequencies and ever decreasing component sizes and pitches designers are faced with the dilemma on how design their products in t .. read more

Lead Free Flip Chip and Chip Scale Package Inspection: New Challenges Will Require New Inspection Technologies

Lead free implementation will present new challenges for PCB manufacturers from a design,soldering process,and QC standpoint. The higher reflow process temperatures will cause greater thermal s .. read more

Evaluation of Underfill Material on Board Level Reliability Improvement of Wafer Level CSP Component

In recent years,Wafer Level Chip Scale Packages (WLCSP) are used not only in the hand held devices but also in high-end networking and telecommunication products. Due to their small footprint a .. read more

MEMS-Based Microsystem Packaging

Sandia National Laboratories has programs covering the range of MEMS technologies from LIGA to bulk to surface micromachining. These MEMS technologies are being considered for an equally broad .. read more

Mechanical Reliability of Fine Pitch Packages for use in Server and Mobile Electronic Packages

In both the server and portable electronic markets,monotonic mechanical overstress has become a primary issue in manufacturing and field usage. Appropriate test methods,including four point ben .. read more

New Insights in Underfill Flow and Flip Chip Reliability

During the last years Flip Chip Technology has been widely accepted as a means for maximum miniaturization of microelectronic assemblies. As an example the use of Flip Chips in advanced product .. read more

HDPUG's Failure Analysis of High-Density Packages’ Lead-Free Solder Joints

Failure analyses of the leadfree and SnPb solder joints of high-density packages such as the PBGA (plastic ball grid array) and the CCGA (ceramic column grid array) soldered on SnCu HASL (hot-a .. read more

Inspection and Failure Analysis of BTCs (Bottom Termination Components

On August 30, 2023, IPC hosted a webinar titled "Inspection and Failure Analysis of Bottom Termination Components", presented by William Graver. The session delved into the challenges associ .. read more

Gold-Aluminum Wire Bonding Process, Quality and Reliability

This webinar, held on December 7, 2022, previewed the IPC APEX EXPO 2023 professional development course, “Gold-Aluminum Wire Bonding Process, Quality and Reliability.” Dr. Syed Sajid Ahmad, .. read more

Failure Analysis Cases Studies on Solder De-Wetting For Electronics Products

Over many years defect analysis has been used at the company to determine the root cause of various defects experienced in the field on electronic products from customers. Based on this work .. read more

Projection Moiré vs. Shadow Moiré for Warpage Measurement and Failure Analysis of Advanced Packages

There are three key industry trends that are driving the need for temperature-dependent warpage measurement: the trend toward finer-pitch devices,the emergence of lead-free processing,and chang .. read more

A Standard Multilayer Printed Wiring Board for Material Reliability Evaluations

This paper details the Alcatel-Lucent Pb-free Material Reliability Test board (MRT) used in two different High Density Packaging User Group tests covering 56 different constructions and in nume .. read more

Pb-free Solder Joint Reliability in a Mildly Accelerated Test Condition

Two different temperature cycling profiles were used to compare the thermal fatigue reliability of Pb free and SnPb solder joints in 16 different,high strain surface mount (SMT) packages. In so .. read more

Mechanical Shock Test Performance of SAC105 (Sn-1.0Ag-0.5Cu) and Sn-3.5Ag,BGA Components with SAC305 Solder Paste on NiAu and OSP Board Surface...

Many BGA and CSP component suppliers have begun shipment of components with a variety of second generation lead-free solder ball alloys based on the improved mechanical shock resistance. Althou .. read more

Tin Corrosion under QFN Packages at Elevated Temperature and Humidity

Using X-ray imaging,solder corrosion,resembling metal migration,had been observed under QFN (Quad Flat No-Lead package) devices and chip resistors on circuit boards that were processed with two .. read more

Reliability Evaluation of One-Pass and Two-Pass Techniques of Assembly for Package on Packages under Torsion Loads

Package on Packages (PoP) find use in applications that require high performance with increased memory density. One of the greatest benefits of PoP technology is the elimination of the expensiv .. read more

Investigation of Process Feasibility / Compatibility and Solder Joint Reliability of Tin-Lead Dippable Solder Paste Ball Grid Array (BGA) Component...

This paper is an examination of the process feasibility,solder joint reliability,and materials/process compatibility of a dippable solder paste material for an area array component rework/repai .. read more

Comparison of Thermal Fatigue Performance of SAC105 (Sn-1.0Ag-0.5Cu),Sn- 3.5Ag,and SAC305 (Sn-3.0Ag-0.5Cu) BGA Components with SAC305 Solder Paste

Many BGA and CSP component suppliers have begun shipment of components with a variety of “second generation” Pb-free solder ball alloys. Much of the motivation for the alloy changes has been to .. read more

Bare Board Material Performance after Pb-Free Reflow

The High Density Packaging Users Group (HDPUG) consortia completed an extensive study of 29 different bare board material and stackup combinations and their associated performance after 6X Pb-f .. read more

Rework Process Window and Microstructural Analysis for Lead-Free Mirrored Bga Design Points

Hot gas rework of BGAs with a mirrored BGA design configuration using SnAgCu based lead-free alloys is more challenging as compared to conventional SnPb techniques. Rework of BGAs using a conve .. read more

Industrial Backward Solution for Lead-Free Exempted AHP* Electronic Products

Since July 1st 2006,the 2002/95/EC RoHS European directive has forced the electronic industry to switch from Tin-Lead to lead-free soldering alloys for components assembly. Exemption domains ha .. read more

Lead-free Feasibility Program: Assembly and Testing of a Functional Military Avionics Unit

Although the official implementation of the EU Restriction of Hazardous Substances (RoHS) directive officially started on July 1,2006,a significant portion of the avionics electronics supply ch .. read more

Impact of Hole-Fill and Voiding on Pin Through-Hole Solder Joint Reliability

In this study,thermal cycling tests for samples of different hole-fill percentages and voiding were conducted,and cross sections of the PTH solder joints were performed to evaluate the solder m .. read more

Process and Assembly Methods for Increased Yield of Package on Package Devices

Increased functionality and smaller devices are significant drivers in innovative packaging designs. One of the newer package types to be introduced into the market place in the past few years .. read more

Effect of Design Variables on the Reliability of Lead Free Area Array Connectors

As the use of area array connectors has become more widespread in electronic assemblies,the need to evaluate their reliability has increased. There is,however,limited information on how best to .. read more

Failure Analysis of Eutectic and Pb-Free Solder Alloys after High Stress Exposure

Failure analysis was performed on fourteen thermally cycled or vibration tested PDIP components from the JCAA-JG-PP Lead-Free Joint Test Project. The components differed in component finish,sol .. read more

Durability of Repaired and Aged Lead-free Electronic Assemblies

The reliability of aged and repaired lead-free and mixed lead-free/lead-based solder interconnects is an important issue for electronic equipment manufacturers. As a result of the global transi .. read more

The New Lead Free Assembly Rework Solution Using Low Melting Alloys

This paper describes a new lead-free SMT rework process which avoids component overheating,reduces board warpage and cratering,and prevents adjacent components from thermal damage. In the repla .. read more

Durability of Repaired and Aged Lead-free Electronic Assemblies

The reliability of aged and repaired lead-free and mixed lead-free/lead-based solder interconnects is an important issue for electronic equipment manufacturers. As a result of the global transi .. read more

Assessing the Reliability of New Connector Designs

With the combination of increased product complexity,increased frequencies and ever decreasing component sizes and pitches designers are faced with the dilemma on how design their products in t .. read more

Lead Free Flip Chip and Chip Scale Package Inspection: New Challenges Will Require New Inspection Technologies

Lead free implementation will present new challenges for PCB manufacturers from a design,soldering process,and QC standpoint. The higher reflow process temperatures will cause greater thermal s .. read more

Evaluation of Underfill Material on Board Level Reliability Improvement of Wafer Level CSP Component

In recent years,Wafer Level Chip Scale Packages (WLCSP) are used not only in the hand held devices but also in high-end networking and telecommunication products. Due to their small footprint a .. read more

MEMS-Based Microsystem Packaging

Sandia National Laboratories has programs covering the range of MEMS technologies from LIGA to bulk to surface micromachining. These MEMS technologies are being considered for an equally broad .. read more

Mechanical Reliability of Fine Pitch Packages for use in Server and Mobile Electronic Packages

In both the server and portable electronic markets,monotonic mechanical overstress has become a primary issue in manufacturing and field usage. Appropriate test methods,including four point ben .. read more

New Insights in Underfill Flow and Flip Chip Reliability

During the last years Flip Chip Technology has been widely accepted as a means for maximum miniaturization of microelectronic assemblies. As an example the use of Flip Chips in advanced product .. read more

HDPUG's Failure Analysis of High-Density Packages’ Lead-Free Solder Joints

Failure analyses of the leadfree and SnPb solder joints of high-density packages such as the PBGA (plastic ball grid array) and the CCGA (ceramic column grid array) soldered on SnCu HASL (hot-a .. read more