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An Overview of Revision B of GEIA-STD-0005-1

In 2017, the Society of Automotive Engineers (SAE) G-24 committee approved revision activity for GEIA-STD-0005-1A, “Standard for Managing the Risks of Pb-free Solders and Finishes in ADHP El .. read more

FIDES Reliability: New Approach to the ‘Process Factor’ During Product Development

The FIDES guide 2009 (Edition A) proposes a methodology for the reliability assessment of electronic to evaluate and control product reliability progress throughout life cycle. The reliabili .. read more

FIDES, Reliability Assessment of Electronics: A New Approach to the LeadFree Process Factor

The reliability control in airborne electronics products is essential due to safety and business reasons. As users do not have confidence in raw results provided by previous reliability pred .. read more

JEITA’s Standardization Activity of 2nd Generation Lead-Free Solder Paste

1.Obtain suggestions from the solder manufactures Low-Ag SAC Paste •Increase in reflow temp •Impact on thermal fatigue and wetting Sn-Bi low-temp Paste •Impact on shock strength •Creep fatigue .. read more

Influence of Microstructure on Mechanical Behavior of Bi-Containing Pb-Free Solders

SAC-Bi and Sn-Ag-Bi alloys have demonstrated superior performance in thermal cycling reliability tests of printed circuit boards,such as the National Center for Manufacturing Sciences programs .. read more

Grain Refinement for Improved Lead-Free Solder Joint Reliability

The very small solder joints that now account for an increasing proportion of the connections on which modern electronics depends are typically made up of only a few grains,sometimes only a sin .. read more

The Last Will and Testaments of Tin/Lead and Lead-free BGA Voids

Conclusions: •Tin/Lead BGAs: The location of the void within the solder joint was the primary root cause for the loss of solder joint integrity. •Lead-free BGAs: The statistical analysis and th .. read more

Mixed Metals Impact on Reliability

With the adoption of RoHS and implementation of Lead Free solders a major concern is how this will impact reliability. Both commercial and military hardware are impacted by this change even tho .. read more

Testing Intermetallic Fragility on Enig upon Addition of Limitless Cu

As reliability requirements increase,especially for defense and aerospace applications,the need to characterize components used in electronic assembly also increases. OEM and EMS companies look .. read more

Assembly Process Feasibility of Low/No Silver Alloy Solder Paste Materials

Sn3.0Ag0.5Cu (SAC305) is the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years,the price of silver has dramatically increased driving a .. read more

Advanced Through-Hole Rework of Thermally Challenging Components/Assemblies: An Evolutionary Process

Although the vast majority of electronic equipment has made the transition to lead-free without significant issue,some market segments still utilize tin-lead solder. The European Union’s RoHS l .. read more

Lead Free Die Attach Technology for High Power Applications

TLPS materials are an attractive alternative to PbSn for IC power device packaging. They provide a low VOC composition,lead free die attach solution that meets the RoHS guidelines. TLPS materia .. read more

Application of the Advanced Activator Technology on Halogen-Free Lead-Free Solder Paste Development

The Surface Mount Technology (SMT) industry has been faced with several challenges in the past decades. Two of the most recent ones are RoHS compliant lead-free assembly and the adoption of fin .. read more

The Application of Spherical Bend Testing to Predict Safe Working Manufacturing Process Strains

The increased temperatures associated with lead free processes have produced significant challenges for PWB laminates. Newly developed laminates have different curing processes,are commonly fil .. read more

The Relationship between Backward Compatible Assembly and Microstructure on the Thermal Fatigue Reliability of an Extremely Large Ball Grid Array

Accelerated temperature cycling was used to evaluate the thermal fatigue reliability for the case of backward compatible assembly (mixed alloy,Pb-free BGA/SnPb paste) of a 3162 pin count,extrem .. read more

Printable Materials and Devices

Printing technologies provide a simple solution to build electronic circuits on low cost flexible substrates. Materials will play an important role for developing advanced printable technology. .. read more

Evaluation of Laminates in Pb-free HASL Process and Pb-free Assembly Environment

An evaluation of four FR4 laminates in commonly used stack-ups was done to determine their survivability for the Pb-free HASL process followed by a worst case Pb-free manufacturing environment .. read more

High Melting Lead-Free Mixed Biagx Solder Paste System

Although lead-free soldering has been main stream in the industry since 2006,with the replacement of eutectic SnPb system by the Sn/Ag/Cu system,the development of drop-in lead-free alternative .. read more

An Investigation into Low Temperature Tin-Bismuth and Tin-Bismuth-Silver Lead-Free Alloy Solder Pastes for Electronics Manufacturing Applications

The electronics industry has mainly adopted the higher melting point Sn3Ag0.5Cu solder alloys for lead-free reflow soldering applications. For applications where temperature sensitive component .. read more

Pb-Free Selective Wave Solder Guidelines for Thermally Challenging PCBs

As the use of lead-free alloys has increased in electronic assemblies,much work has been done to develop Design for Manufacturability (DFM) guidelines for the new materials. However,there are s .. read more

Analytical Procedures for Portable Lead-Free Alloy Test Data: State of Merge of iNEMI and SPVC Documents

The IPC Solder Products Value Council,in cooperation with iNEMI and a group of industry experts,has developed a protocol for testing the physical properties of lead free solder alloys. This pre .. read more

Low Silver Solder Alloys with Good Drop Shock and Thermal Cycle Reliability

SAC105 was shown to have better drop shock reliability than SAC305 however SAC105 thermal cycle performance was not necessarily as good at SAC305. Small quantities (0.1% or so) of some elements .. read more

Use of the IPC Solder Spread Coupon to Evaluate Pb-Free Solder Pastes and PCB Surface Finishes

Continental is using the IPC solder spread coupon (adopted from NPL) to evaluate Pb-free solder pastes and PCB surface finishes for Solderability. This presentation will compare and contrast so .. read more

Case Study Comparing the Solderability of a Specific Pb Free No Clean Paste in Vapor Phase and Convection Reflow

To help address the environmental requirements driven by the European Union RoHS Directive,consumer applications have changed the solder alloys for the manufacturing of printed circuit board as .. read more

Use of Lead-Free Laminate DMA and TMA Data to Develop Stress versus Temperature Relationships for Predicting Plated Hole Reliability

Accelerated testing of plated hole life is necessary for economic reasons due to the long time to failure during field operating conditions. One difficulty in performing accelerated testing on .. read more

High Density Packaging User Group – Pb-free Materials 2 Project Materials Testing of PWB Substrates to Establish Variability of Construction,...

An important element of the High Density Packaging Users Group (HDPUG) Consortium investigation into the reliability of printed wiring board (PWB) constructed with 20 different Pb-free mater .. read more

Meeting the Challenge of Removing Flux Residues from Electronic Circuitry Utilizing Low Standoff Heights

Our insatiable desire for smaller,faster and highly functional electronic devices presents numerous challenges for package designers and manufacturers. Current day popular approaches include st .. read more

Pb-free Solder Joint Reliability in a Mildly Accelerated Test Condition

Two different temperature cycling profiles were used to compare the thermal fatigue reliability of Pb free and SnPb solder joints in 16 different,high strain surface mount (SMT) packages. In so .. read more

Identifying Reliable Applications for the Tin-Zinc Eutectic in Electrical and Electronic Assemblies

With a melting point of 199°C,about 20°C lower than the liquidus temperature of SAC305 the Sn-Zn eutectic (Sn~9% Zn) appears to be an attractive candidate as a Pb-free solder. With,at July 2010 .. read more

Evaluation of Lead Free Solder Paste Materials for PCBA

Most of electronic components on a printed circuit board assembly (PCBA) are surface mount components assembled using solder paste material. Having a good solder paste material is very critical .. read more

An Overview of Revision B of GEIA-STD-0005-1

In 2017, the Society of Automotive Engineers (SAE) G-24 committee approved revision activity for GEIA-STD-0005-1A, “Standard for Managing the Risks of Pb-free Solders and Finishes in ADHP El .. read more

FIDES Reliability: New Approach to the ‘Process Factor’ During Product Development

The FIDES guide 2009 (Edition A) proposes a methodology for the reliability assessment of electronic to evaluate and control product reliability progress throughout life cycle. The reliabili .. read more

FIDES, Reliability Assessment of Electronics: A New Approach to the LeadFree Process Factor

The reliability control in airborne electronics products is essential due to safety and business reasons. As users do not have confidence in raw results provided by previous reliability pred .. read more

JEITA’s Standardization Activity of 2nd Generation Lead-Free Solder Paste

1.Obtain suggestions from the solder manufactures Low-Ag SAC Paste •Increase in reflow temp •Impact on thermal fatigue and wetting Sn-Bi low-temp Paste •Impact on shock strength •Creep fatigue .. read more

Influence of Microstructure on Mechanical Behavior of Bi-Containing Pb-Free Solders

SAC-Bi and Sn-Ag-Bi alloys have demonstrated superior performance in thermal cycling reliability tests of printed circuit boards,such as the National Center for Manufacturing Sciences programs .. read more

Grain Refinement for Improved Lead-Free Solder Joint Reliability

The very small solder joints that now account for an increasing proportion of the connections on which modern electronics depends are typically made up of only a few grains,sometimes only a sin .. read more

The Last Will and Testaments of Tin/Lead and Lead-free BGA Voids

Conclusions: •Tin/Lead BGAs: The location of the void within the solder joint was the primary root cause for the loss of solder joint integrity. •Lead-free BGAs: The statistical analysis and th .. read more

Mixed Metals Impact on Reliability

With the adoption of RoHS and implementation of Lead Free solders a major concern is how this will impact reliability. Both commercial and military hardware are impacted by this change even tho .. read more

Testing Intermetallic Fragility on Enig upon Addition of Limitless Cu

As reliability requirements increase,especially for defense and aerospace applications,the need to characterize components used in electronic assembly also increases. OEM and EMS companies look .. read more

Assembly Process Feasibility of Low/No Silver Alloy Solder Paste Materials

Sn3.0Ag0.5Cu (SAC305) is the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years,the price of silver has dramatically increased driving a .. read more

Advanced Through-Hole Rework of Thermally Challenging Components/Assemblies: An Evolutionary Process

Although the vast majority of electronic equipment has made the transition to lead-free without significant issue,some market segments still utilize tin-lead solder. The European Union’s RoHS l .. read more

Lead Free Die Attach Technology for High Power Applications

TLPS materials are an attractive alternative to PbSn for IC power device packaging. They provide a low VOC composition,lead free die attach solution that meets the RoHS guidelines. TLPS materia .. read more

Application of the Advanced Activator Technology on Halogen-Free Lead-Free Solder Paste Development

The Surface Mount Technology (SMT) industry has been faced with several challenges in the past decades. Two of the most recent ones are RoHS compliant lead-free assembly and the adoption of fin .. read more

The Application of Spherical Bend Testing to Predict Safe Working Manufacturing Process Strains

The increased temperatures associated with lead free processes have produced significant challenges for PWB laminates. Newly developed laminates have different curing processes,are commonly fil .. read more

The Relationship between Backward Compatible Assembly and Microstructure on the Thermal Fatigue Reliability of an Extremely Large Ball Grid Array

Accelerated temperature cycling was used to evaluate the thermal fatigue reliability for the case of backward compatible assembly (mixed alloy,Pb-free BGA/SnPb paste) of a 3162 pin count,extrem .. read more

Printable Materials and Devices

Printing technologies provide a simple solution to build electronic circuits on low cost flexible substrates. Materials will play an important role for developing advanced printable technology. .. read more

Evaluation of Laminates in Pb-free HASL Process and Pb-free Assembly Environment

An evaluation of four FR4 laminates in commonly used stack-ups was done to determine their survivability for the Pb-free HASL process followed by a worst case Pb-free manufacturing environment .. read more

High Melting Lead-Free Mixed Biagx Solder Paste System

Although lead-free soldering has been main stream in the industry since 2006,with the replacement of eutectic SnPb system by the Sn/Ag/Cu system,the development of drop-in lead-free alternative .. read more

An Investigation into Low Temperature Tin-Bismuth and Tin-Bismuth-Silver Lead-Free Alloy Solder Pastes for Electronics Manufacturing Applications

The electronics industry has mainly adopted the higher melting point Sn3Ag0.5Cu solder alloys for lead-free reflow soldering applications. For applications where temperature sensitive component .. read more

Pb-Free Selective Wave Solder Guidelines for Thermally Challenging PCBs

As the use of lead-free alloys has increased in electronic assemblies,much work has been done to develop Design for Manufacturability (DFM) guidelines for the new materials. However,there are s .. read more

Analytical Procedures for Portable Lead-Free Alloy Test Data: State of Merge of iNEMI and SPVC Documents

The IPC Solder Products Value Council,in cooperation with iNEMI and a group of industry experts,has developed a protocol for testing the physical properties of lead free solder alloys. This pre .. read more

Low Silver Solder Alloys with Good Drop Shock and Thermal Cycle Reliability

SAC105 was shown to have better drop shock reliability than SAC305 however SAC105 thermal cycle performance was not necessarily as good at SAC305. Small quantities (0.1% or so) of some elements .. read more

Use of the IPC Solder Spread Coupon to Evaluate Pb-Free Solder Pastes and PCB Surface Finishes

Continental is using the IPC solder spread coupon (adopted from NPL) to evaluate Pb-free solder pastes and PCB surface finishes for Solderability. This presentation will compare and contrast so .. read more

Case Study Comparing the Solderability of a Specific Pb Free No Clean Paste in Vapor Phase and Convection Reflow

To help address the environmental requirements driven by the European Union RoHS Directive,consumer applications have changed the solder alloys for the manufacturing of printed circuit board as .. read more

Use of Lead-Free Laminate DMA and TMA Data to Develop Stress versus Temperature Relationships for Predicting Plated Hole Reliability

Accelerated testing of plated hole life is necessary for economic reasons due to the long time to failure during field operating conditions. One difficulty in performing accelerated testing on .. read more

High Density Packaging User Group – Pb-free Materials 2 Project Materials Testing of PWB Substrates to Establish Variability of Construction,...

An important element of the High Density Packaging Users Group (HDPUG) Consortium investigation into the reliability of printed wiring board (PWB) constructed with 20 different Pb-free mater .. read more

Meeting the Challenge of Removing Flux Residues from Electronic Circuitry Utilizing Low Standoff Heights

Our insatiable desire for smaller,faster and highly functional electronic devices presents numerous challenges for package designers and manufacturers. Current day popular approaches include st .. read more

Pb-free Solder Joint Reliability in a Mildly Accelerated Test Condition

Two different temperature cycling profiles were used to compare the thermal fatigue reliability of Pb free and SnPb solder joints in 16 different,high strain surface mount (SMT) packages. In so .. read more

Identifying Reliable Applications for the Tin-Zinc Eutectic in Electrical and Electronic Assemblies

With a melting point of 199°C,about 20°C lower than the liquidus temperature of SAC305 the Sn-Zn eutectic (Sn~9% Zn) appears to be an attractive candidate as a Pb-free solder. With,at July 2010 .. read more

Evaluation of Lead Free Solder Paste Materials for PCBA

Most of electronic components on a printed circuit board assembly (PCBA) are surface mount components assembled using solder paste material. Having a good solder paste material is very critical .. read more