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Fully Automated,Clean Manufacturing Environment for High Yield Ultra Fine Line (UFL) Production

??Machine Technology designed for the manufacture of Ultra Fine Line product ??Machine design provides clean production environment ??Latest State of the Art,Horizontal Wet Processing Equipment .. read more
Author(s)
Gerold Muller-Ensslin
Event
IPC Printed Circuits Expo 2002

SI - A Multifunctional Polyimide for Use in Flex Circuitry

Polyimides have proven their performance in electronic applications demanding high strength,increased durability, broader temperature ranges and exceptional chemical resistance. They serve as t .. read more
Author(s)
Lisa A. Scott,Nancy Holloway
Event
IPC Printed Circuits Expo 2002

A New Lamination Method: Heating the Laminates Through Metal Separators Equipped with Electrical Heating Medium

Prepregs used in the PCB industry possess various properties and need to be handled with care to maintain identical chemo -rheological properties to yield dimensionally stable laminates. A prep .. read more
Author(s)
Young Guin Seo,Myung C. Chu
Event
IPC Printed Circuits Expo 2002

New Positive Working Dry Film Resist

We will present a new positive working dry film resist system that is suitable for high accuracy use. The new positive working dry film resist is composed of base polymers with active hydrogen .. read more
Author(s)
Chiaki Iwashima,Takeya Hasegawa,Genji Imai
Event
IPC Printed Circuits Expo 2002

New State-of-Art Dry Film Technology for Fine Lines in High Yield

Dry film photoresist to produce highly integrated and advanced PWBs has been developed to meet more demanding fine line requirements. Advantages for volume production of fine features below 50? .. read more
Author(s)
Toru Takahashi
Event
IPC Printed Circuits Expo 2002

Next Generation Pb-free Immersion Finishes,Methodologies used to Determine Coating Thickness and the Impact of Thickness Variations and Rework on Soldering

The next generation of surface finish coatings to replace HASL are now being installed by various PWB manufacturers and have been implemented by many OEMs. Coating thickness requirements are p .. read more
Author(s)
Kuldip Johal,Sven Lamprecht
Event
IPC Printed Circuits Expo 2002

Novel Base Material for Microvias in PWBs by Using Unique Glass Fiber

The rapid developments of IT equipment are placing increased demands on printed wiring boards (PWBs) in terms of high efficiency,high-density and lightweight. Industry experience has proven tha .. read more
Author(s)
Wataru Ueno,Mikiya Fujii,Yoshiharu Suzuki,Shin Kasai
Event
IPC Printed Circuits Expo 2002

Optical Interconnection Technology on the Printed Circuit Board Level

An optical interconnection technology for multi-layer printed circuit boards is presented. The application of this technology enables onboard data rates of several Gbps whereas at the same time .. read more
Author(s)
Elmar Griese
Event
IPC Printed Circuits Expo 2002

Optical Packaging and Interconnection - A New Wave?

The market for optical communication equipment and components has grown significantly since the early 1980s with growth rates exceeding 50% annually in the late 1990s. Although demand has dropp .. read more
Author(s)
Mike Campbell,Mark Hutton,Mike Warren
Event
IPC Printed Circuits Expo 2002

PWB Final Surface Treatment Process and Film Characteristics that Satisfy Lead-free Solder Mounting

Because of environmental concerns,elimination of lead from electronic components has been recently encouraged,and as a result,lead-free solders are frequently adopted for solder mounting. The O .. read more
Author(s)
M. Kubo,S. Hashimoto,Donald Gudeczauskas
Event
IPC Printed Circuits Expo 2002

PCB Laser Technology for Rigid and Flex HDI - Via Formation,Structuring,Routing

A new versatile laser technology is available that is capable of working with both rigid and flexible boards using only one laser source. This system is based on a THG-UV laser (355 nm) and vec .. read more
Author(s)
Dr. Dieter J. Meier,Stephan H. Schmidt
Event
IPC Printed Circuits Expo 2002

Processing Thin Core Capacitor Materials

Processing thin core capacitor materials can be challenging,particularly those with non-reinforced dielectric less than 0.001” thick. Several processing steps require special attention to ensur .. read more
Author(s)
Bob Greenlee
Event
IPC Printed Circuits Expo 2002

Reengineered Conductive Polymers - The PTH Alternative to Electroless Copper for HDI Mass Production

In many areas conductive polymers have already gained full acceptance as a reliable and qualitatively outstanding metallization process and as a true competitor for electroless Cu. In the paper .. read more
Author(s)
Tom Thieme
Event
IPC Printed Circuits Expo 2002

Solid Solder Deposit (SSDs),For Advanced Packaging Applications

Solid Solder Deposit (SSD) technology was developed in the early and mid-1990's to improve first pass yields in the manufacture of electronic devices. As the trend towards finer pitch surface m .. read more
Author(s)
JoAnne DeBlis
Event
IPC Printed Circuits Expo 2002

Strategy for Deriving Maximum Profits by Inventory Minimization

Inventory has been a hotly debated topic in many organizations. Since inventory is directly visible in company financials,there is a high degree of sensitivity to excessive inventory levels in .. read more
Author(s)
Marjorie Green,Mischa Dick
Event
IPC Printed Circuits Expo 2002

Tapping the Hidden Potential for Quality Improvement and Cost Reduction in PCB Manufacturing

Automation,change and complexity have become the normal working environment in the PCB market. With this change has come the realization that high tech manufacturing,technological innovation an .. read more
Author(s)
Ingrid Gudenas
Event
IPC Printed Circuits Expo 2002

TDR and VNA Techniques for PCB Characterization

A uniform transmission line is described electrically by a characteristic impedance and a time delay. From the length of the line and the time delay,the effective dielectric constant can be ext .. read more
Author(s)
Eric Bogatin Ph.D.
Event
IPC Printed Circuits Expo 2002

Test Setup,Procedures and Patterns for Conductive Anodic Filament (CAF) and Electrochemical Migration (ECM) Testing

Reliability assessment of Printed Wiring Boards and Assemblies using High Humidity at elevated temperatures has been done for a number of years. Many companies,including the IPC have published .. read more
Author(s)
Bob Neves
Event
IPC Printed Circuits Expo 2002

Thermal Reliability of Printed Wiring Boards: What's Coming From the OEM?

Several of the major OEMs are introducing a variety of thermal reliability requirements for printed wiring boards as a result of increasing demands during assembly. These increasing demands man .. read more
Author(s)
Dave Coppens
Event
IPC Printed Circuits Expo 2002

Three Reasons Why You Should Design Your Next Product With Laser Drilled Micro-Vias

If in designing your next product you are interested in cost reduction,reliability improvement,and increased electrical performance,then you should be considering using laser-drilled vias. Not .. read more
Author(s)
Wallace Doeling
Event
IPC Printed Circuits Expo 2002

Transmission Line Basics,Why Use 'Em At All

It is not often understood that when electrical signals travel along a wire or trace --- they reflect. Always! We intuitively understand that when we send audio waves across a room,a field or a .. read more
Author(s)
Douglas Brooks
Event
IPC Printed Circuits Expo 2002

Trimming and Printing of Embedded Resistors Using Demand-Mode Ink-Jet Technology and Conductive Polymer

This paper presents a method both to enhance the yield of embedded resistor processes and to print embedded resistors using drop-on-demand ink-jet device capable of dispensing a precise volume .. read more
Author(s)
Virang G. Shah,Donald J. Hayes
Event
IPC Printed Circuits Expo 2002

The Use of Insoluble,Mixed Metal Oxide Coated Titanium Anodes to Improve Quality and Decrease Plating Times for Circuit Boards

Copper plating in the printed circuit board industry has traditionally used soluble copper anodes in a vertical configuration. Newer,high speed,horizontal plating lines utilize insoluble anodes .. read more
Author(s)
M. J. Niksa,M. F. Cahill,G. S. Shaw,K. Phillips,J. S. Sallo
Event
IPC Printed Circuits Expo 2002

Use of Modulated Current Technology for High Performance Pulse Reverse Plating

Among the many advantages of Periodical Pulse Reverse (PPR) technology,improvement in throwing power and plating thickness uniformity are the most obvious. Traditionally,the biggest drawback of .. read more
Author(s)
Myung C. Chu,Chan Won Seo
Event
IPC Printed Circuits Expo 2002

Use of Ultrasonic Agitation for Copper Electroplating,Application to High Aspect Ratio Blind Via Interconnections

Using conventional PWB copper electroplating techniques (DC bath chemistry with air agitation),non-uniform deposition inside blind via features may arise when the vias have diameters less than .. read more
Author(s)
Richard Menini,Joel Fournier
Event
IPC Printed Circuits Expo 2002

Using Personal Digital Assistants from Alaska to Zanzibar the Dielectric Constant and Dissipation Factors of Non-Woven Aramid/FR4 Laminates For a range of Temperature,Frequency and Humidity

Permittivity and dissipation factor (Dk and Df) are effects of polarization of different components of the dielectric substrate material when subjected to an electrical field. Reliable design o .. read more
Author(s)
Subhotosh Khan Ph.D.
Event
IPC Printed Circuits Expo 2002

Vertical,Continuous Plating Equipment for Printed Circuit Boards

New vertical continuous plating equipment has been developed while taking into consideration production and environmental requirements. The vertical continuous plating equipment conveys printed .. read more
Author(s)
Shigeo Hashimoto,Shushi-Morimoto,Koji-Shimizu
Event
IPC Printed Circuits Expo 2002

X-Y Scaling Compensation Technology for Fine-Line PCB Imaging with High-Precision Alignment

As imaging requirements continue to move towards finer resolution,accurate layer-to-layer alignment becomes an increasingly important factor that influences product yield. One of the major cont .. read more
Author(s)
M. Zemel,C. Nunes,K. Jain
Event
IPC Printed Circuits Expo 2002

New Process for Advanced Packages (PBGA,CBGA,CSP,and New MLF,LLP,and LGA)

The latest types of components launched by the leading component manufacturers have increased the need for process control in rework. These packages are referred to by the generic name Land Gri .. read more
Author(s)
Paul Wood
Event
IPC APEX 2002

AOI Performance in the EMS Environment: A Two Year Review

Automated Optical Inspection (AOI) equipment has become an option for electronics manufacturers who are considering how to improve performance on the production line. During the last few years .. read more
Author(s)
Ana I. de Marco del Pozo
Event
IPC APEX 2002

Application Assessment of High Throughput Flip Chip Assembly for a High Lead-Eutectic Solder Cap Interconnect System Using No-Flow Underfill Materials

Flip Chip on Board (FCOB) is one of the most quickly growing segments in advanced electronic packaging. In many cases,assembly processes are not capable of providing the high throughputs needed .. read more
Author(s)
David Milner,Daniel F. Baldwin Ph.D.
Event
IPC APEX 2002

Assembly of Flip Chips Utilizing Wafer Applied Underfill

Wafer-applied underfills are key to the widespread acceptance of flip chip technology. This NIST-ATP funded consortium is developing the materials and processes for achieving a wafer-applied un .. read more
Author(s)
Jing Qi,Prasana Kulkarni,Nadia Yala,Jan Danvir,Marc Chason,R. Wayne Johnson,Renzhe Zhao,Larry Crane,Mark Konarski,Erin Yaeger,Afranio Torres,Rebecca Tishkoff,Paul Krug
Event
IPC APEX 2002

Automated SPC for the Reflow Process

This paper will discuss the implementation of real-time automated SPC for the Reflow Process. Topics covered will include: a new statistical method for quantifying the thermal process performan .. read more
Author(s)
Karen Walters
Event
IPC APEX 2002

Applicability of Bi-42Sn-1Ag Solder for Consumer Products

Eutectic Bi-42Sn solder is a low melting point alternative to lead-based solders,particularly for low cost,consumer electronics. In earlier work,the mechanical properties of this solder have be .. read more
Author(s)
V. Schroeder Ph.D.,J. Gleason
Event
IPC APEX 2002

Automation Systems and their Return on Investment

Like many other phrases carelessly thrown around by economists and business consultants,Return on Investment has become the overused acronym ROI,and has gained popularity so quickly that engine .. read more
Author(s)
Allen W Duck
Event
IPC APEX 2002

Board Design and Assembly Process Evaluation for 0201 Components on PCBs

As 0402 has become a common package for printed circuit board (PCB) assembly,research and development on mounting 0201 components is emerging as an important topic in the field of surface mount .. read more
Author(s)
Mei Wang,Dr. Dongkai Shangguan,David Geiger,Kazu Nakajima,CC. Ho,Sammy Yi
Event
IPC APEX 2002

Automating the Control of Moisture-Sensitive Components Benefits and ROI Analysis

The control of moisture-sensitive devices (MSDs) prior to SMT reflow is a critical assembly issue that has a direct impact on final product reliability and customer satisfaction as well as manu .. read more
Author(s)
Jean Lamontagne,Francois Monette
Event
IPC APEX 2002

Paste Inspection Study

Many papers and articles are claiming that a majority of the defects detected after reflow are coming from the solder paste application process. However,very little real data seems to be availa .. read more
Author(s)
Stig Oresjo,Vishal Chatrath
Event
IPC APEX 2002

Chip Scale Package and Flip Chip Assembly Using Tacky Flux

Application of solder paste by using stencil-printing process is a commonly used method for high volume electronics circuits manufacturing. This process has proved to be the fastest and most co .. read more
Author(s)
Marina Nickeschina,Hans Emmen
Event
IPC APEX 2002

AOI/AXI Combinational Inspection Strategy

The purpose of this study is to understand the capability of both AOI and AXI machines and where the two could be combined to increase the inspection coverage,reduce the overall cycle time of t .. read more
Author(s)
Graeme Struthers
Event
IPC APEX 2002

Comparative Properties of Optically Clear Epoxy Encapsulants

Three epoxy systems were evaluated for physical and optical properties. The three systems chosen for the study were selected on the basis of their optical clarity,color and chemistry. Three dis .. read more
Author(s)
Maury Edwards,Yan Zhao
Event
IPC APEX 2002

Continuous Improvement Strategies for Automated X-ray Inspection

Automated X-ray inspection (AXI) is more often a part of an effective test strategy for today's PCBAs1 because of the benefits it provides manufacturers in meeting challenges resulting from2: • .. read more
Author(s)
David Mendez,Chris Shirley,Amit Verma
Event
IPC APEX 2002

CSP Underfill,Processing,and Reliability

The use of Chip Scale Packaging (CSP) is rapidly expanding,particularly in portable electronic products. Many CSP designs will meet the thermal cycle or thermal shock requirements for these app .. read more
Author(s)
Jing Liu,R. Wayne Johnson,Erin Yaeger,Mark Konarski,Larry Crane
Event
IPC APEX 2002

Developing SPC Methods for use with AOI Equipment in a Contract Manufacturing Environment

In-line inspection equipment has become common place in the PCB assembly industry. This equipment is intended to both eliminate defects at an early stage of production and to be used as a proce .. read more
Author(s)
Karin Groen,Robert Kelly,Doreen Tan
Event
IPC APEX 2002

Development of Lead-Free Wave Soldering Process

Lead-free wave soldering was studied in this work using Sn/Ag/Cu alloy. A process DOE was developed,with three variables (solder bath temperature,conveyor speed,and soldering atmosphere),using .. read more
Author(s)
Minna Arra,Dongkai Shangguan,Sammy Yi,Robert Thalhammer,Fockenberger
Event
IPC APEX 2002

Development of Wafer Scale Applied Reworkable Fluxing Underfill for Direct Chip Attach,Part II

Manufacturers of consumer electronic products are continuously striving to confer greater functionality to smaller,lighter,and less expensive packages,and flip chip is an important enabling tec .. read more
Author(s)
Larry Crane,Mark Konarski,Erin Yaeger,Afranio Torres,Rebecca Tishkoff,Paul Krug,Steve Bauman,Wayne Johnson,Prasanna Kulkanari,Renzha Zhao,Marc Chason,Jan Danvir,Nadia Yala,Jing Qi
Event
IPC APEX 2002

Developments in Vapor Phase Soldering Technology

Vapor phase soldering is in discussion of the recent past. Some of the topics of our own work are presented in this paper,like the combination of vapor phase reflow soldering with wave solderin .. read more
Author(s)
Mathias Nowottnick,Hans Bell,Heinz Herwig,Moschallski,Harry Berek
Event
IPC APEX 2002

Does the Presence of Components Make a Difference? A New SIR Test Protocol to Characterize a Lead-Free,Electronic Production Process

Surface Insulation Resistance (SIR) Testing,has been used traditionally to characterise process materials, particularly solder fluxes. Existing Surface Insulation resistance (SIR) test methods .. read more
Author(s)
Phil Kinner,Graham Naisbitt
Event
IPC APEX 2002

Dynamic and Static Grouping in PCB Assembly

Group technology (GT) concepts can be applied in printed circuit board (PCB) assembly when determining a setup strategy for a single machine. In the group setup strategy,PCBs,which have similar .. read more
Author(s)
Mika Johnsson,Jouni Smed,Olli Nevalainen
Event
IPC APEX 2002

Quantifying Parasitic Induced by No-Clean Solder Paste Residue at RF Frequencies

Residue left behind from no-clean assembly is a visually obvious artifact of the manufacturing process that can cause concern to those with RF circuit assemblies. This paper describes a test ve .. read more
Author(s)
Jackie Csonska-Peeren,John Scharkov
Event
IPC APEX 2002