Device Miniaturization - The Impact of a High Density SoC Direct Chip Attach on Surface Mount and PCB Technologies
To keep up with shrinking system volume requirements for the Internet of Things and wearable devices while maintaining maximum device functionality requires an integrated approach to SoC and Si
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Event
IPC APEX EXPO 2015
Overview Miniaturization on Large Form factor PCBA
The world of electronics continues to increase functional densities on products. Many of the miniaturization technologies were developed for the consumer market with the smart phone specificall
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Event
IPC APEX EXPO 2015
An Alternative Solvent with Low Global Warming Potential
In the past 20 yrs the solvent industry has gone through a great deal of change. In the early 1990s,CFC-113 and 1,1,1-trichloroethane were the workhorses of the industry. The Montreal Protocol
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Event
IPC APEX EXPO 2014
HCFC-225 Phaseout—What Now?
On January 1,2015,nine months from APEX 2014,the production and use restrictions on HCFC-225 will be in effect throughout the United States. This phase out is encompassing in scope. This phase
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Event
IPC APEX EXPO 2014
Concentration Monitoring & Closed Loop Control – Phase 2
Historically,the determination of the concentration of cleaning agent in high precision electronic cleaning baths has depended on any one of several possible measurable parameters. Refractive I
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Event
IPC APEX EXPO 2014
Combination of Spray and Soak Improves Cleaning under Bottom Terminations
The functional reliability of electronic circuits determines the overall reliability of the product in which the final products are used. Market forces including more functionality in smaller c
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Event
IPC APEX EXPO 2014
Method for the Manufacture of an Aluminum Substrate PCB and its Advantages
RoHS legislated restrictions on the materials used in electronics manufacture have imparted significant challenges on the electronics industry since their introduction in 2006. The greatest imp
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Event
IPC APEX EXPO 2014
Optimizing the Insulated Metal Substrate Application with Proper Material Selection and Circuit Fabrication
The ever expanding growth in the use of insulated metal substrates (IMS) in power electronics requires a focus on material and mechanical configuration for each application. By optimizing the m
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Event
IPC APEX EXPO 2014
Advanced Thermal Management Solutions on PCBs for High Power Applications
With increasing power loss of electrical components,thermal performance of an assembled device becomes one of the most important quality factors in electronic packaging. Due to the rapid advanc
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Event
IPC APEX EXPO 2014
Print Performance Studies Comparing Electroform and Laser-Cut Stencils
There has been recent activity and interest in Laser-Cut Electroform blank foils as an alternative to normal Electroform stencils. The present study will investigate and compare the print perfo
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Event
IPC APEX EXPO 2014
Quantifying Stencil Aperture Wall Quality
The goal of this study was to develop a method by which stencil aperture wall quality can be inspected,and the results quantified. Additionally,we hope to establish a correlation between the st
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Event
IPC APEX EXPO 2014
Development,Testing and Implementation of SAMP-Based Stencil Nano Coatings
Stencil nanocoatings have demonstrated significant improvements in numerous aspects of solder paste printing,including print yield,transfer efficiency,print definition and under wipe requiremen
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Event
IPC APEX EXPO 2014
Numerical Study on New Pin Pull Test for Pad Cratering Of PCB
Pad cratering is an important failure mode besides crack of solder joint as it’ll pass the regular test but have impact on the long term reliability of the product. A new pin pull test method w
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Event
IPC APEX EXPO 2014
Pad Cratering Susceptibility Testing with Acoustic Emission
Pad cratering test methods have been under development with the emergence of this laminate fracture defect mechanism. In additional to ball shear,ball pull,and pin pull testing methods,the acou
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Event
IPC APEX EXPO 2014
Novel Approaches for Minimizing Pad Cratering
With the electronic industry moving towards lead-free assembly,traditional SnPb-compatible laminates need to be replaced with lead-free compatible laminates that can withstand the higher reflow
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Event
IPC APEX EXPO 2014
Why Generic Automation will Change the Electronics Manufacturing Services Industry
As the Electronic Manufacturing Services (EMS) industry makes a push to bring manufacturing back to the United States it is clear that automation is necessary in order to keep prices competitiv
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Event
IPC APEX EXPO 2014
New Placement Technology for Rework Systems
In the fast developing electronic industry the demands for production equipment are changing rapidly as well. The industry is looking for both,stable production processes and automated procedur
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Event
IPC APEX EXPO 2014
A Robot’s Place in SMT
The SMT industry’s one constant is change. Standards are continually updated and components are miniaturized for space savings. In addition to the changes that come,the industry is also faced w
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Event
IPC APEX EXPO 2014
Lead-Free Nanosolder Based Nanomaterials Assembly and Integration
Nanomaterials have shown great promise in various applications including nanoelectronics and devices. However,in order to achieve large-scale nanoelectronics assembly and manufacturing,the deve
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Event
IPC APEX EXPO 2014
Embedded Fibers Enhance Nano-Scale Interconnections
While the density of chip-to-chip and chip-to-package component interconnections increases and their size decreases the ease
of manufacture and the interconnection reliability are being reduced
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Event
IPC APEX EXPO 2014
NanoCopper Based Solder-free Electronic Assembly Material
The Advanced Technology Center of the Lockheed Martin Corporation has developed a nanotechnology enabled copper-based electrical interconnect material that can be processed around 200 °C. The r
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Event
IPC APEX EXPO 2014
An Experimental Approach to Characterising CAF
The electrochemical short,Conductive Anodic Filamentation,that that can develop within a PCB can be difficult to diagnose and detect,and there are many material and process issues that can lead
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Event
IPC APEX EXPO 2014
Printed Circuit Board Fabrication Processes and Their Effects on Fine Copper Barrel Cracks
The onset of copper barrel cracks is typically induced by the presence of manufacturing defects. In the absence of discernible manufacturing defects,the causes of copper barrel cracks in printe
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Event
IPC APEX EXPO 2014
An Examination of Glass-fiber and Epoxy Interface Degradation in Printed Circuit Boards
Conductive filament formation or CAF typically occurs in two steps: degradation of the resin/glass fiber bond followed by an electrochemical reaction. Bond degradation provides a path along whi
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Event
IPC APEX EXPO 2014
New Requirements for Sir- Measurement
During the last period of newly assembled electrical devices (pcbs),new component types like LGA and QFN were also qualified as well as smaller passive components with reliability requirements
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Event
IPC APEX EXPO 2014
Reliability Assessment of No-clean and Water-soluble Solder Pastes Part II
Looking back twenty-five years ago,the solder pastes residues had to be cleaned after reflow due to their corrosive nature; two ways of cleaning were possible,either with solvent or by using wa
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Event
IPC APEX EXPO 2014
Reliability Assessment of No-clean and Water-soluble Solder Pastes Part II
Looking back twenty-five years ago,the solder pastes residues had to be cleaned after reflow due to their corrosive nature; two ways of cleaning were possible,either with solvent or by using wa
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Event
IPC APEX EXPO 2014
Reliability Assessment of No-clean and Water-soluble Solder Pastes Part II
Event
IPC APEX EXPO 2014
The Effect of Reflow Profiling on the Electrical Reliability of No-Clean Solder Paste Flux Residues
An estimated 80% of all SMT assembly in the world is performed with a no-clean soldering process,largely due to the
predominance of consumer-type electronics. The continuing trend of increasing
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Event
IPC APEX EXPO 2014
Low Cost High Reliability Assembly of POP with Novel Epoxy Flux on Solder Paste
A novel epoxy flux was developed with good compatibility with no-clean solder pastes,which imparts high reliability for BGA assembly at a low cost. This compatibility with solder pastes is achi
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Event
IPC APEX EXPO 2014
An Investigation into Printing Miniaturised Devices for the Automotive and Industrial Manufacturing Sectors
The electronics market is divided into many segments each having its own challenges; but one theme that connects the electronics community together is a need for higher yield with lower costs.
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Event
IPC APEX EXPO 2014
Enclosed Media Printing as an Alternative to Metal Blades
Fine pitch/fine feature solder paste printing in PCB assembly has become increasingly difficult as board geometries have become ever more compact. The printing process itself,traditionally the
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Event
IPC APEX EXPO 2014
Cost Comparison of Complex PCB fabrication Using Traditional Sequential Lamination Methods versus Interconnect with Conductive Paste
As feature sizes are driven to be smaller,the cost of PCB fabrication is driven higher. In particular,sequential lamination of complex circuit boards is a time consuming and expensive process.
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Event
IPC APEX EXPO 2014
Effect of Microwave Plasma Surface Treatement for Improved Adhesion Strength of Direct Copper Plating on Polterafluoroethylene (PTFE)
The purpose of this study is to investigate the effect of plasma surface modification to improve adhesion strength between polytetrafluoroethylene (PTFE) and directly plated electroless copper.
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Event
IPC APEX EXPO 2014
Harnessing Technology for the Warfighter
Mr. Craig Herndon & Mr. Roger Smith will be discussing the Navy’s assignment as the DoD Executive Agent for Printed Circuit Board (PrCB) Technology and its role in ensuring that viable military
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Event
IPC APEX EXPO 2014
From Off-Shoring to On-Shoring to Regional Strategy
Since the late 1990s,the globalization of the electronics industry has put North American and European manufacturers in competition with manufacturers in China and other low-labor-cost areas.
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Event
IPC APEX EXPO 2014
The Return to Regionalization for Electronics Manufacturing
One of the more notable trends in the data on electronics manufacturing over the past several years has been a return to regionalization. Defined as building in region for region,this trend is
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Event
IPC APEX EXPO 2014
Position Accuracy Machines for Selective Soldering Fine Pitch Components
The drive towards fine pitch technology also affects the soldering processes. Selective soldering is a reliable soldering process for THT (through hole) connectors and offers a wide process win
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Event
IPC APEX EXPO 2014
Study of Various PCBA Surface Finishes
In this study various printed circuit board surface finishes were evaluated,including: organic solderability preservative (OSP),plasma finish (PF),immersion silver (IAg),electroless nickel / im
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Event
IPC APEX EXPO 2014
Reliability Screening of Lower Melting Point Pb-Free Alloys Containing Bi
This paper is the second of two papers discussing the companies Lower Melt Alloy program. The first paper was presented at IPC APEX2013. The program explores the manufacturability and reliabili
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Event
IPC APEX EXPO 2014
Voiding and Drop Test Performance of Lead-Free Low Melting and Medium Melting Mixed Alloy BGA Assembly
Low melting 57Bi42Sn1Ag (BiSnAg) was explored for replacing SAC solders as a low-cost solution. In this study,BGAs with SAC105,SAC305,and BiSnAg balls were assembled with SAC105,SAC305 or 57Bi4
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Event
IPC APEX EXPO 2014
HALT Testing of Backward Soldered BGAs on a Military Product
The move to lead free (Pb-free) electronics by the commercial industry has resulted in an increasing number of ball grid array components (BGAs) which are only available with Pb-free solder bal
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Event
IPC APEX EXPO 2014
Sample Preparation for Mitigating Tin Whiskers in Alternative Lead-Free Alloys
As lead-free alloys shift into high reliability electronics,the issue of tin whisker growth remains a primary concern among those in the industry. Current research shows that there is no perfec
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Event
IPC APEX EXPO 2014
Gold Stud Bump Flip Chip Bonding on Molded Interconnect Devices
A molded interconnect device (MID) is an injection molded thermoplastic substrate which incorporates a conductive circuit pattern and integrates both mechanical and electrical functions. The th
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Event
IPC APEX EXPO 2014
Packaging Technology and Design Challenge for Fine Pitch Micro-Bump Cu-Pillar and BOT (Direct Bond on Substrate-Trace) Using TCNCP (Thermal Compression with Non-Conductive Paste Underfill) Method
The companies writing this paper have jointly developed Copper (Cu) Pillar micro-bump and TCNCP(Thermal Compression with Non-Conductive Paste) technology over the last two+ years. The Cu Pillar
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Event
IPC APEX EXPO 2014
Study on Solder Joint Reliability of Fine Pitch CSP
Nowadays,consumer electronic product is characterized with miniature,portable,light and high performance,especially for 3G mobile products. More and more fine pitch CSPs (0.4mm) come forth as t
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Event
IPC APEX EXPO 2014
Stereo Vision Based Automated Solder Ball Height Detection
Solder ball height inspection is essential to the detection of potential connectivity issues in semi-conductor units. Current ball height inspection tools such as laser profiling,fringe project
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Event
IPC APEX EXPO 2014
Implementing Robust Bead Probe Test Processes into Standard Pb-Free Assembly
Increasing system integration and component densities continue to significantly reduce the opportunity to access nets using standard test points. Over time the size of test points has been dras
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Event
IPC APEX EXPO 2014
Boundary-Scan Project Phase 3:Investigation into Challenges of using .BSDL Files
The number one issue identified by the 2009 iNEMI Boundary-Scan survey was problems with obtaining correct and compliant boundary-scan description language (.bsdl) files from the semiconductor
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Event
IPC APEX EXPO 2014
Boundary-Scan Project Phase 3: Investigation into Challenges of using .BSDL Files
The number one issue identified by the 2009 iNEMI Boundary-Scan survey was problems with obtaining correct and compliant boundary-scan description language (.bsdl) files from the semiconductor
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Event
IPC APEX EXPO 2014