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Flux Application for Lead-Free Wave Soldering

Lead-free wave soldering requires tighter process control than soldering with lead based alloys. A key area of the machine that impacts the ability to solder lead-free alloys without defects is .. read more
Author(s)
Ken Kirby
Event
IPC APEX EXPO 2007

Lead Free Assembly Impacts on Laminate Material Properties and “Pad Crater” Failures

Printed circuit board (PCB) feature sizes are decreasing to support increasing density thrusts for electronic products and packaging. The transition to lead-free products has changed the stress .. read more
Author(s)
Gary Long,Todd Embree,Muffadal Mukadam,Satish Parupalli,Vasu Vasudevan
Event
IPC APEX EXPO 2007

New Methods to Efficiently Test the Reliability of Plated Vias and to Model Plated Via Life from Laminate Material Data

This paper continues work by Sun Microsystems and the University of Maryland,CALCE[1] to predict plated through via life using laminate material properties,plated copper material properties,and .. read more
Author(s)
Michael Freda,Donald Barker
Event
IPC APEX EXPO 2007

Hybrid Drying Technology for In-line Aqueous

boards in the in-line aqueous cleaning process. As lead-free circuit boards become more complex and component spacing decreases,the effectiveness of direct blow-off drying is greatly diminished .. read more
Author(s)
Dirk Ellis
Event
IPC APEX EXPO 2007

Measuring the True Wetting Time of Solders

As the electronics industry prepares to meet the requirements of the European Community’s RoHS directive on lead in electrical and electronic equipment an issue about which concern is frequentl .. read more
Author(s)
Masato Nakamura,Keith Sweatman,Masuo Koshi,Tetsuro Nishimura
Event
IPC APEX EXPO 2007

A STUDY OF PLANAR MICROVOIDING IN Pb-FREE SOLDER JOINTS

Planar microvoids have been observed on second level interconnections between solder metallizations and copper lands on PCB boards with immersion silver surface finish. These planar microvoids .. read more
Author(s)
Yung-Herng Yau,Karl Wengenroth,Joseph Abys
Event
IPC APEX EXPO 2007

A DOE to assess PCB fabrication material design and process using IST (Interconnect Stress Testing) to improve fine pitch BGA via reliability

During the development of a new medical imaging system,via quality was identified as a potentially source of infantile failures. Premature via failures were precipitated in a critical 14 layer .. read more
Author(s)
Mahesh Narayanaswamy,Reinaldo Gonzalez
Event
IPC APEX EXPO 2007

Critical Cleaning of Highly Densed Electronic Assemblies in the Lead Free

An important development in high reliability electronics is the convergence of circuit board and advanced packaging technologies. This combination enhances the best attributes of each technolog .. read more
Author(s)
Mike Bixenman,Dirk Ellis
Event
IPC APEX EXPO 2007

Corrosion Resistance of PWB Final Finishes

As the electronic industry is moving to lead-free PWB final finishes and high density circuit boards,the widely used PWB finish,SnPb HASL,has to be replaced with a lead-free and coplanar PWB fi .. read more
Author(s)
C. Xu,D. Fleming,K. Demirkan,G. Derkits,J. Franey,W. Reents
Event
IPC APEX EXPO 2007

Process Development for 01005 Lead-Free Passive Assembly: Stencil Printing

For some years now,an area ratio of 0.66 or greater has been the criterion for stencil apertures to achieve acceptable volume control in the printed solder paste “brick,” for small apertures Me .. read more
Author(s)
Vatsal Shah,Rita Mohanty,Joe Belmonte,Tim Jensen,Ron Lasky,Jeff Bishop
Event
IPC APEX EXPO 2007

LOWERING LAYERS w/HDI for RoHS ROBUSTNESS

A perplexing challenge for RoHS compliance is adapting large,complex and thick,high-layer count multilayers to lead-free assembly. These are typically dense,complex assemblies with large BGAs a .. read more
Author(s)
Happy Holden
Event
IPC APEX EXPO 2007

Reflow Process Control Monitoring,and Data Logging

With the introduction of lead free electronics assembly worldwide,greater concerns are raised over factory control of materials and processes. Due to the mix of both leaded and lead free produc .. read more
Author(s)
Rita Mohanty,Marc C. Apell,Rich Burke
Event
IPC APEX EXPO 2007

Optimizing Pallet Materials for Long Life and Ease of Machining

This paper will present seven different materials used for the production of both wave solder and reflow solder pallets. The goal of this study will be for the purpose of depicting machining ca .. read more
Author(s)
Raj Savara
Event
IPC APEX EXPO 2007

Effect of OSP Chemistry on the Hole Fill Performance During Pb-free Wave Soldering

This paper analyzes the differences in plated through hole fill performance between the regular OSP and Pb-free OSP PCB surface finish chemistries in a Pb-free wave solder process. The variable .. read more
Author(s)
Bala Nandagopal,Sue Teng,Doug Watson
Event
IPC APEX EXPO 2007

The Lead-Free Wave Solder Process and Its Effect on Laminates

The pressure on manufacturers of electronic devices to continually reduce the cost of products has continued,despite the challenges of higher cost lead-free production. In many cases assemblers .. read more
Author(s)
Steve Brown,Chrys Shea
Event
IPC APEX EXPO 2007

Liquid Tin Corrosion and Lead Free Wave Soldering

Corrosion of solder pots and solder pot components in wave soldering equipment has been reduced with the introduction of corrosion resistant coatings and improved lead free solder alloys. The l .. read more
Author(s)
Jim Morris,Matthew J. O’Keefe,Martin Perez
Event
IPC APEX EXPO 2007

Describing Key Coating and Process Characteristics of a Pb-Free OSP Process

Organic Solderability Preservatives (OSP) continue to attract significant attention as circuit board final finishes. They have evolved from simple and thin benzotriazole coatings to thicker and .. read more
Author(s)
Witold Paw,Brian A. Larson,John Swanson,Peter P. Yeh
Event
IPC APEX EXPO 2007

The Lead-Free Wave Solder Process and Its Effect on Laminates

The pressure on manufacturers of electronic devices to continually reduce the cost of products has continued,despite the challenges of higher cost lead-free production. In many cases assemblers .. read more
Author(s)
Steve Brown,Chrys Shea
Event
IPC APEX EXPO 2007

Lessons Learned About Laminates during Migration to Lead-Free Soldering

This paper provides a high-level overview of many of the key lessons learned thus far in working with PCB fabricators in qualifying laminate/fabrication processes that will yield fundamental pr .. read more
Author(s)
Wayne Rothschild,Joseph Kuczynski
Event
IPC APEX EXPO 2007

Lead Free Processing and other Thermal Challenges for Flexible Printed Circuits

In this paper,factors that influence the ability for a flex circuit,especially a multilayer flex circuit,to survive the lead-free soldering and other thermal processes during the circuit fabric .. read more
Author(s)
John Coonrod,David Guo,Carlos Barton,Duane Mahnke
Event
IPC APEX EXPO 2007

A Method to Evaluate PCBA Suppliers’ Pb Free vs. Leaded Processes for Telecom

The purpose of this program was to evaluate the solder joint reliability,using the IPC-9701 standard as a guideline,of PCBAs that were assembled with conventional leaded and ROHS compliant lead .. read more
Author(s)
Angelo Miele,Bill Birkas,Cliff Alapa,Wilhelm Hebenstreit,Said Mansour,Eric Edler
Event
IPC APEX EXPO 2007

Reflow Defects with Lead-Free Soldering Moisture Sensitive Components

Soldering with lead-free solders has become an international standard. A study conducted by the Dresden Technical University and rehm Anlagenbau examines which influences various parameters hav .. read more
Author(s)
Hans Bell,Wilfried Kolb,Heinz Wohlrabe,Roland Heinze
Event
IPC APEX EXPO 2007

The Whisker Growth Investigation of IC Packaging on the PC Board Assembly

The whisker concern has been greatly affecting lead free RoHS conversion confidence in the lead frame packages,particularly for high end product conversion. Although plenty of related study in .. read more
Author(s)
Jeffrey C.B. Lee,C.G.Tyan
Event
IPC APEX EXPO 2007