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Root Cause of Corrosion on Aluminum Bond Pads

During the process from wafer fabrication to completing the final plastic package there are a number of upstream processes that negatively impact subsequent operations. Problems at wirebond can .. weiterlesen
Author(s)
Terence Q. Collier
Event
IPC APEX EXPO 2009

Selective Electroless Nickel and Gold Plating of Individual Integrated Circuits for Thermocompression Gold Stud Bump Flip-Chip Attachment

Flip chip bonding is the most desirable direct chip attachment approach for minimizing electronic assembly size as well as improving device performance. For most prototyping applications it is .. weiterlesen
Author(s)
David M Lee,Eldwin L Dodson,Guy V Clatterbaugh
Event
IPC APEX EXPO 2009

FEA Study of Solder Hole Fill Impact on the Reliability of PTH Solder Joints

This paper is focused on the impact of solder hole fill on the reliability of the plated-through-hole (PTH) solder joints with different board thicknesses. Finite element analysis (FEA) is empl .. weiterlesen
Author(s)
Dongji Xie,Billy Hu,Jennifer Nguyen,Dongkai Shangguan,David Geiger
Event
IPC APEX EXPO 2009

Thermal Residue Fingerprinting: A Revolutionary Approach to Develop a Selective Cleaning Solution

During the last 5 years,the processes to remove flux residues especially for lead-free and challenging geometries have demonstrated new cleaning obstacles which have to be overcome.i A new meth .. weiterlesen
Author(s)
Steve Stach,Harald Wack,Umut Tosun,Naveen Ravindran,John M. Radman,Daniel D. Phillips
Event
IPC APEX EXPO 2009

Oscillating Nozzle Technology for Improved Cleaning Performance in Prewash Module

Implementation of lead-free soldering technology has created new interest in high performance cleaning of printed circuit assemblies (PCAs). Many studies have been commissioned regarding remova .. weiterlesen
Author(s)
Eric Becker
Event
IPC APEX EXPO 2009

Cleaning Today’s Assemblies in Batch Systems

Batch cleaning of electronic assemblies is popular in all regions of the world and continues to grow due to its flexibility,ease-of-use and economic considerations. Batch spray-in-air processes .. weiterlesen
Author(s)
Jay Soma,Jeffrey Dunlap,Robert Sell,Bill Breault,Christine Fouts
Event
IPC APEX EXPO 2009

ICT Probe Penetrability of Solder Paste Flux Residues with a Vacuum-Actuated Fixture

All but the most simple circuit boards processed in recent times are inspected using in-circuit testing,ICT. In order to test on pads or connections printed with no-clean solder paste; the post .. weiterlesen
Author(s)
Karen Tellefsen
Event
IPC APEX EXPO 2009

Solving Today’s Test Challenges: Razor Sharp Probes

Due to In-Circuit Test issues probing difficult to penetrate processes such as Pb-free solder,OSP (Organic Solderability Preservative),Immersion Au (Gold),Ag (Silver),Sn (Tin) and No-Clean,as w .. weiterlesen
Author(s)
Stacey Marotta
Event
IPC APEX EXPO 2009

Section 41 Research & Experimentation Tax Credit

•Rewards businesses with a dollar for dollar reduction of tax •Rewards “evolutionary” and “revolutionary” activities •Federal tax benefit can be as high as 6.5% of investment in new products an .. weiterlesen
Author(s)
T.J. Sponsel II
Event
IPC Midwest 2008

Reducing Costs and Avoiding Risks in the Global Market

Companies seeking sales or suppliers in the global marketplace must proceed with caution. This presentation provides an overview of U.S. regulation of import and export transactions. Importers .. weiterlesen
Author(s)
Lawrence Friedman
Event
IPC Midwest 2008

Future Lead-Free Solder Alloys and Fluxes – Meeting Challenges of Miniaturization

Flux technology for lead-free alloys differs considerably from that for eutectic Sn/Pb solder systems,mainly for soldering and cleaning purpose. For most of the lead-free solders,paste handling .. weiterlesen
Author(s)
Ning-Cheng Lee
Event
IPC Midwest 2008

Tin Allotropic Transformation ~ Tin Pest

It is known that pure tin will undergo an allotropic transformation below 13°C where it becomes a semiconductor with a 26% volume increase,and in appearance turns from a bright shiny metallic m .. weiterlesen
Author(s)
Chris Hunt
Event
IPC Midwest 2008

A Compliant and Creep Resistant SAC-Al(Ni) Alloy

Addition of Al into SAC alloys reduces the number of hard Ag3Sn and Cu6Sn5 IMC particles,and forms larger,softer non-stoichiometric AlAg and AlCu particles. This results in a significant reduct .. weiterlesen
Author(s)
Ning-Cheng Lee
Event
IPC Midwest 2008

Cleaning Qualification Methodology for Inline Aqueous Assembly Process

An assessment to measure the cleanliness of the area underneath a component has been completed. The assessment uses an 8”×9”×0.093” test vehicle with FR4 laminate,OSP surface finishing,and 21 p .. weiterlesen
Author(s)
Steven Perng
Event
IPC Midwest 2008

Ionic Analysis of Common Beverages Spilled on Electronics

Electronics,especially mobile electronic items,are subjected to unintentional abuse by having various beverages spilled onto or into them. Ion Chromatography and emission spectroscopy were used .. weiterlesen
Author(s)
Cameron O’Neil,Alexandre Romanov,Bev Christian
Event
IPC Midwest 2008

Fluid Flow Mechanics -Key to Low Standoff Cleaning

Over 3 years ago,Zestron initially addressed cleaning underneath 4 MIL standoff components. With the emergence of lead-free and even smaller components new challenges have now arisen to include .. weiterlesen
Author(s)
Harald Wack,Joachim Becht,Umut Tosun,Steve Stach
Event
IPC Midwest 2008

Design for Manufacturability in Lead Free Wave Solder Process

The recent use of lead free alloys has made the wave solder process more challenging in terms of achieving acceptable solder joints for both SMT and PTH components. It has been found that the D .. weiterlesen
Author(s)
Ramon Mendez
Event
IPC Midwest 2008

Solder Ball Attachment Assessment of Reballed Plastic Ball Grid Array Packages

This paper presents lead-free ball grid array (BGA) packages subjected to two ball removal and two ball attachment techniques. Solder attach strength is used as a metric to examine the reballin .. weiterlesen
Author(s)
Lei Nie,Michael Osterman,Michael Pecht,Fubin Song,Jeffrey Lo,Ricky Lee
Event
IPC Midwest 2008

Assembly of Large PWBs in a RoHS Environment

As early as 2001,leading cellular phone manufacturers had established stable assembly processes that were RoHS compliant for their cellular phone products. Since this time,the products manufact .. weiterlesen
Author(s)
Alexander Bratnikov,Ronald C. Lasky
Event
IPC Midwest 2008

Successful Implementation of Insoluble Anodes in a Vertical Plating Acid Copper Tank at Electrotek Corporation in Oak Creek WI.

The use of an insoluble anode in place of standard copper anodes (slab or titanium baskets filled with copper) improves the quality of plating,increases the productivity of the plating line,red .. weiterlesen
Author(s)
George Milad,Julie Ahlstrom
Event
IPC Midwest 2008

Advances in Plating Technology: Reliable High Aspect Ratio’s

The Semiconductor industry is demanding more and more from today’s PWB manufacturers. This paper offers some insights to the needs,requirements,solutions and process verifications that R&D Circ .. weiterlesen
Author(s)
Thomas n. Bresnan
Event
IPC Midwest 2008

Peel Strength of Deposited Adhesiveless FCCL,Or,Why Don’t They Ever Say,“It Sticks Too Good?”

The peel test will be reviewed,with special attention given to deposited adhesiveless copperclad laminates. A basic familiarity with the IPC test method will be assumed. The brief amount of tim .. weiterlesen
Author(s)
Brent Sweitzer
Event
IPC Midwest 2008

Novel CCL Based on New Fluoropolymer Exhibits Extremely Low Loss Characteristics and New Evaluation Method for Separating Dielectric and Conductive Losses

We demonstrate here a novel CCL (Copper Clad Laminate) which exhibits an extremely low transmission loss at mm-wave band. The CCL which we developed is based on a new fluoropolymer with adhesiv .. weiterlesen
Author(s)
Kazuhiko Niwano
Event
IPC Midwest 2008

Base Material Consideration for High Speed Printed Circuit boards

Over these years,EU RoHS restriction and lead-free capability is the hottest environmental protection subject. In technology trend,signal integrity performance gets more critical upon today’s h .. weiterlesen
Author(s)
Eric Liao
Event
IPC Midwest 2008

Industrial Backward Solution for Lead-Free Exempted AHP* Electronic Products

Since July 1st 2006,the 2002/95/EC RoHS European directive has forced the electronic industry to switch from Tin-Lead to lead-free soldering alloys for components assembly. Exemption domains ha .. weiterlesen
Author(s)
M. Brizoux,A. Grivon,P. Snugovsky,B. J. Smith
Event
IPC Midwest 2008

Lead-free Feasibility Program: Assembly and Testing of a Functional Military Avionics Unit

Although the official implementation of the EU Restriction of Hazardous Substances (RoHS) directive officially started on July 1,2006,a significant portion of the avionics electronics supply ch .. weiterlesen
Author(s)
Dave Hillman,Matt Hamand
Event
IPC Midwest 2008

REACH for Electronics Manufacturers

REACH presents a new set of direct and indirect risks for article manufacturers,including electronics manufacturers. Direct risks arise from obligations explicitly outlined in the REACH regulat .. weiterlesen
Author(s)
John Fox
Event
IPC Midwest 2008

Thermoplastic Substrates: Performance of Materials to Meet WEEE

Following the implementation of WEEE legislation,there will be an increasing interest in adopting more sustainable manufacturing processes and materials as targets are increased,and must be ach .. weiterlesen
Author(s)
Christopher Hunt,Martin Wickham,Ling Zou
Event
IPC Midwest 2008

An Analytical Model for an Inline Counter Flow Processor

The purpose of this paper is to demonstrate the value of mathematical modeling of PCB processes. This approach will identify the first order variables that control the process and the relative .. weiterlesen
Author(s)
J. Lee Parker
Event
IPC Midwest 2008

The Evaluation of CAF property for narrow TH pitch PCBs

Conductive Anodic Filament(CAF) that is one of the copper migration phenomena becomes significant problem with higher density circuit for printed circuit board.(PCB) In the past CAF property wa .. weiterlesen
Author(s)
Hikari Murai
Event
IPC Midwest 2008

Predictor Model … Round Robin

Solder joints tend to crack after extended thermal cycling,if the component and the circuit board are CTE mis-matched. Predicting this t-cycle lifetime is critical in optimizing product design .. weiterlesen
Author(s)
Tom Clifford
Event
IPC Midwest 2008

A Study of Reliability between Solder Alloy and Pad Materials

The low Ag solder alloy shows higher drop performance than the high Ag solder alloy in the every kind of package and board combinations. This is related to the ductility of solder and the surfa .. weiterlesen
Author(s)
HK Lee,YC Chu,MH Chun,SH Jeon,KH Kim
Event
IPC Midwest 2008

1st Order Failure Model for Area Array CSP Devices with Pb-Free Solder

As some of the reliability issues and cost associated with tin silver copper solders become more apparent,alternative pb-free solder formulations are being considered. Of particular interest ar .. weiterlesen
Author(s)
Nathan Blattau,Joelle Arnold,Gerd Fischer,Craig Hillman
Event
IPC Midwest 2008

How To Control Fabrication Of Pwbs with Embedded Passive and Active Devices Using the Flake on Film Process

The fabrication of EPAD PWBs have come about in response to the pursuit of reduction in real estate,demand for improved electrical characteristics and higher durability and reliability needs fr .. weiterlesen
Author(s)
Dave Puczek
Event
IPC Midwest 2008

Embedded Capacitor Material and Design Considerations for High Frequency Modules

In order to meet the never ending desire for smaller and cheaper electronics,many companies are pursuing the use of embedded passive technologies. There are several examples of embedded capacit .. weiterlesen
Author(s)
John Andresakis,Jin Hwang,Pranabes Pramanik
Event
IPC Midwest 2008

Drill Hole Surface Roughness of a Toughened Epoxy-based Electrical Laminate

Phenolic cure of epoxy resins produces high glass transition temperature materials for electrical laminates fabrication. These resins are brittle due to the high crosslink densities. Consequent .. weiterlesen
Author(s)
Lameck Banda,Jim Godschalx,Bernd Hoevel,Bob Hearn,Mike Mullins
Event
IPC Midwest 2008

Uniformity of Nickel Plating Thickness in High Aspect Ratio Plated Through Holes

Nickel plating is often used on PWBs to increase wear resistance and to prevent diffusion between copper and other plated metals. The nickel plating is often present in through holes as well as .. weiterlesen
Author(s)
David Lee
Event
IPC Midwest 2008

Embedded Passives ….Predictability,As-Received and In-Service

Embedded passives technology offers high-density high-performance solutions,but needs characterization before becoming a resource in harsh-environment applications. This paper discusses two cri .. weiterlesen
Author(s)
Tom Clifford
Event
IPC Midwest 2008

Rising Opportunities for EMS Organizations In the Medical,Industrial,and Aerospace/Defense/Homeland Security Segments

As electronics manufacturing,design and after market services evolve into as a strategic option for today’s electronics original equipment manufacturers (OEM),opportunities for further growth e .. weiterlesen
Author(s)
Charles W. Wade
Event
IPC APEX EXPO 2008

Changes in North American PWB Materials Infrastructure

This paper will compare the current capabilities of raw material suppliers to the PWB industry to those same capabilities 10 and 20 years ago. Key raw materials such as resin,glass fabric,coppe .. weiterlesen
Author(s)
Tony Senese
Event
IPC APEX EXPO 2008

Qualification of PWBs Outsourced from Asia

The growth of portable wireless products and related consumer electronics is fueling a major outsourcing effort towards Asia. Most OEM (original equipment manufacturers) are partnering with CMs .. weiterlesen
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2008

Understanding the Requirements of a Mass-Imaging Platform with Reference to the Impact of Interconnect Miniaturisation

As the frontiers of feature size and interspace between devices become ever challenging,we as an industry have to start revaluating the performance of the toolsets that are used in the SMT aren .. weiterlesen
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2008

The Graping Phenomenon: Improving Pb-Free Solder Coalescence through Process and Material Optimization

As small surface-mount components such as 0201 and 01005 packages have entered volume assembly,manufacturers are observing increased instances of poor solder coalescence during reflow. The root .. weiterlesen
Author(s)
Tim Jensen
Event
IPC APEX EXPO 2008

Fine Powder Solder Paste Applications for Semiconductor Packaging

Fine solder powder paste applications continue to grow as a cost effective solution to many semiconductor packaging needs. Applications for solder paste continue to evolve from the standard SMT .. weiterlesen
Author(s)
Rick Lathrop
Event
IPC APEX EXPO 2008

To be or not to be (before reflow): That is the question (in AOI)

Rarely do PCB manufacturers have the resources for purchasing an inspection machine for every stage of the manufacturing process. Typically,therefore,they have to decide whether to deploy AOI p .. weiterlesen
Author(s)
Lyle Sherwood,Pamela Lipson
Event
IPC APEX EXPO 2008

Solder Paste Inspection Technologies: 2D-3D Correlation

It is understood that the solder paste printing process presents far more opportunities for defects than any of the other individual Surface Mount Technology (SMT) Manufacturing Processes. In a .. weiterlesen
Author(s)
Rita Mohanty,Vatsal Shah,Paul Haugen,Laura Holte
Event
IPC APEX EXPO 2008

Results from 2007 Industry Defect Level and Test Effectiveness Studies

To select an optimal test strategy,good knowledge of defect levels and test effectiveness are two very important factors to include. In 1999 an industry defect level study was completed and was .. weiterlesen
Author(s)
Stig Oresjo
Event
IPC APEX EXPO 2008

Prisma - A Novel PCB Engineering Software

Prisma is a PCB-Engineering software developed by DYCONEX AG,Switzerland (manufacturer of PCBs). Compared to existing solutions on the market it allows for broad standardization of the process .. weiterlesen
Author(s)
Pascal Simon
Event
IPC APEX EXPO 2008

Standardized Traceability Ratings for Manufacturing

Traceability and process control are no longer requirements reserved for manufacturers in regulatory or specific market segments. Today,all manufacturers who aspire to achieve or to maintain a .. weiterlesen
Author(s)
Robert Miklosey
Event
IPC APEX EXPO 2008

Tools & Methods for Lean Production Management in EA

Lean manufacturing is far from a new concept,and many within the Electronics Assembly (EA) industry are already familiar with the principles and concepts behind it. However,in spite of widespre .. weiterlesen
Author(s)
Tuan Nguyen,Vern Harrison
Event
IPC APEX EXPO 2008