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Electroplated Copper Filling of Through Holes on Varying Substrate Thickness

This paper discusses a through hole copper filling process for application to high density interconnects constructions and IC substrates. The process consists two acid copper plating cycles. Th .. read more
Author(s)
Kesheng Feng,Bill DeCesare,Mike Yu,Don DeSalvo,Jim Watkowski
Event
IPC APEX EXPO 2015

CVS Control of a Via Fill Acid Copper Electroplating Baths

Due to the increasing demands placed on acid copper plating solutions to perform via fill plating of blind micro vias it is critical that the plating additives be monitored precisely. This pape .. read more
Author(s)
Roger Bernards,Mike Carano,Al Kucera,Thao Pham
Event
IPC APEX EXPO 2015

Corrosion Resistant Servers for Free-Air Cooling Data Centers

The demand for compute capability is growing rapidly fueling the ever rising consumption of power by data centers the worldwide. This growth in power consumption presents a challenge to data ce .. read more
Author(s)
Qiujiang Liu,Tianyu Zhou,Zihua Wang,Chao Ren,Jiajun Zhang,Yongzhan He,Guofeng Chen,Pinyin Zhu,Yongzhong Zhu,Chao Liu,Prabjit Singh
Event
IPC APEX EXPO 2015

Characterization,Prevention and Removal of Particulate Matter on Printed Circuit Boards

Particulate matter contamination is known to become wet and therefore ionically conductive and corrosive if the humidity in the environment rises above the deliquescence relative humidity (DRH) .. read more
Author(s)
Prabjit Singh,Patrick Ruch,Sarmenio Saliba,Christopher Muller
Event
IPC APEX EXPO 2015

Dissolution of Metal Foils in Common Beverages

How susceptible are the metals used in modern electronics manufacturing to corrosion by common beverages? This is a question of interest,especially to manufacturers,retailers and to a certain e .. read more
Author(s)
Bev Christian,Nancy Wang,Mark Pritzker,Daniella Gillanders,Gyubok Baik,Weiyi Zhang,Joanna Litingtun,Brian Kim
Event
IPC APEX EXPO 2015

High Frequency Dk and Df Test Methods Comparison High Density User Group (HDP) Project

The High Density Packaging (HDP) user group has completed a project to evaluate the majority of viable Dk (Dielectric Constant)/Df (Dissipation Factor) and delay/loss electrical test methods,wi .. read more
Author(s)
Karl Sauter,Joe Smetana
Event
IPC APEX EXPO 2015

Characterization of Printed Circuit Board Material & Manufacturing Technology for High Frequency

Today's Electronic Industry is changing at a high pace. The root causes are manifold. So world population is growing up to eight billions and gives new challenges in terms of urbanization,mobil .. read more
Author(s)
Oliver Huber,Erich Schlaffer,Thomas Faseth,Holger Arthaber
Event
IPC APEX EXPO 2015

The Effects of PCB Fabrication on High-Frequency Electrical Performance

Achieving optimum high-frequency printed-circuit-board (PCB) performance is not simply a matter of specifying the best possible PCB material,but can be significantly impacted by PCB fabrication .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2015

Evaluation of Under-Stencil-Cleaning-Papers

Solder paste screen printing is known to be one of the most difficult processes to quality assure in Printed Board Assembly (PBA) manufacturing. An important process step in solder paste screen .. read more
Author(s)
Lars Bruno
Event
IPC APEX EXPO 2015

Selecting Stencil Technologies to Optimize Print Performance

The SMT stencil is a key factor in the solder paste printing process. It has been shown repeatedly that print quality has the largest impact on end-of-line quality,and a good print process can .. read more
Author(s)
Chrys Shea
Event
IPC APEX EXPO 2015

Enabling High-Speed Printing Using Low Cost Materials: Process Stability is Paramount

The rapid growth of electronic devices across the globe is driving manufacturers to enhance high-speed mass production techniques in the printed circuit board assembly arena. As manufacturers d .. read more
Author(s)
Michael J. Cieslinski,Brent A. Fischthal
Event
IPC APEX EXPO 2015

A High Reliability,Stress-free Copper Deposit for FPC,Polyimide,and Rigid-Flex

Today’s wide variety of laminate materials and specialized dielectric choices pose a challenge for process engineering. In particular,smooth surfaces,such as polyimide,flex circuit substrates a .. read more
Author(s)
Jason Carver,Alvin Kucera
Event
IPC APEX EXPO 2015

Reliability Implications of Pinhole Defects in Soldermask

What are the Raw Material Risks? -Today PCB Suppliers handle a range of customers with different end use environments -Telecommunications -Automotive -Consumer electronics - .. read more
Author(s)
Bhanu Sood
Event
IPC APEX EXPO 2015

A Novel Conformal Back-Up Material and Process for Drilling Plated Circuit Boards

Interconnects between layers of circuitry in multilayer printed circuit boards are produced by drilling and plating. Drilling quality can have a major impact on the longevity of the plated inte .. read more
Author(s)
Rocky Hilburn,Paul St. John
Event
IPC APEX EXPO 2015

Acceptance Testing of Low-Ag Reflow Solder Alloys

Since the implementation of the European Union RoHS directive in 2006,the electronics industry has seen an expansion of available low-silver lead (Pb)-free alloys for wave soldering,miniwave re .. read more
Author(s)
Kris Troxel,Aileen Allen,Elizabeth Elias Benedetto,Rahul Joshi
Event
IPC APEX EXPO 2015

Reliability Study of Low Silver Alloy Solder Pastes

Sn3.0Ag0.5Cu (SAC305) is currently the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years,the price of silver has dramatically increased .. read more
Author(s)
Jennifer Nguyen,David Geiger,Murad Kurwa
Event
IPC APEX EXPO 2015

Investigation of Low Temperature Solders to Reduce Reflow Temperature,Improve SMT Yields,and Realize Energy Savings

The miniaturization of electronic devices demands the continued shrinking of system z-height. A significant consequence of these ultra-thin systems is yield loss due to high temperature warpage .. read more
Author(s)
Raiyo Aspandiar,Kevin Byrd,Kok Kwan Tang,Ladd Campbell,Scott Mokler
Event
IPC APEX EXPO 2015

Streamlining PCB Assembly and Test NPI with Shared Component Libraries

PCB assembly designs become more complex year-on-year,yet early-stage form/fit compliance verification of all designed-in components to the intended manufacturing processes remains a challenge. .. read more
Author(s)
Julian Coates
Event
IPC APEX EXPO 2015

Innovative Ideas for Manufacturing Smart Apparels

#NAME? .. read more
Author(s)
William Uy,Weifeng Liu Ph.D.,Jie Lian Ph.D.,Zhen Feng Ph.D.,Anand Mohan,Susan Abraham Ph.D.,Anwar Mohammed,Hector Marin,Murad Kurwa
Event
IPC APEX EXPO 2015

Flexibility Testing of Printed and Wearable Electronics

•Introduction to printed and wearable electronics •Flexibility testing challenges •Proposals for flexibility testing •Validation case studies •Future work .. read more
Author(s)
Weifeng Liu Ph.D.,William Uy,Jie Lian Ph.D.,Zhen Feng Ph.D.,Anwar Mohammed,Murad Kurwa,Dennis Willie,Victor Najar,Hector Marin
Event
IPC APEX EXPO 2015

Sustainable Product Design and Supplier Material Disclosure

Sustainable product design and the task of bringing new,earth friendly products to market is a top priority for corporate leaders in the manufacturing industry. By not reaching their compliance .. read more
Author(s)
Tedie West,Kerrie Doyle
Event
IPC APEX EXPO 2015

Rigid-Flex PCB Right the First Time - Without Paper Dolls

The biggest problem with designing rigid-flex hybrid PCBs is making sure everything will fold in the right way,while maintaining good flex-circuit stability and lifespan. The next big problem t .. read more
Author(s)
Benjamin Jordan
Event
IPC APEX EXPO 2015

Selective Reflow Rework Process

In the rework environment,most equipment and procedures are designed for low volume repair/rework process. When a high volume rework is needed,the challenges begin. For example,a long cycle tim .. read more
Author(s)
Omar Garcia,Enrique Avelar,C. Sanchez,M. Carrillo,O. Mendoza,J. Medina,Zhen Feng Ph.D.,Murad Kurwa
Event
IPC APEX EXPO 2015

Effectiveness of Different Materials as Heat Shields during Reflow/Rework

As device density continues to maximize the PCB real estate the reflowing of neighboring components or damaging of heat-sensitive components in the rework process continues to cause problems. D .. read more
Author(s)
Bob Wettermann
Event
IPC APEX EXPO 2015

Investigation into Challenges of using .BSDL Files: iNEMI Survey Results and Conclusions

The number one issue identified by the 2009 International Electronics Manufacturing Initiative (iNEMI) Boundary-Scan survey was problems with obtaining correct and compliant boundary-scan descr .. read more
Author(s)
Philip B. Geiger
Event
IPC APEX EXPO 2015

Causes and Costs of No Fault Found Events

No-Fault-Found (NFF) events occur when a system level test,such as built-in test (BIT),indicates a failure but no such failure is found during repair. With more electronics continuously monitor .. read more
Author(s)
Louis Y. Ungar
Event
IPC APEX EXPO 2015

3D Assembly Processes a Look at Today and Tomorrow

The world of electronics continues to increase functional densities on products. One of the ways to increase density of a product is to utilize more of the 3 dimensional spaces available. Tradi .. read more
Author(s)
David Geiger,Georgie Thein
Event
IPC APEX EXPO 2015

New Approaches to Develop a Scalable 3D IC Assembly Method

The challenge for 3D IC assembly is how to manage warpage and thin wafer handling in order to achieve a high assembly yield and to ensure that the final structure can pass the specified reliabi .. read more
Author(s)
Charles G. Woychik Ph.D.,Sangil Lee Ph.D.,Scott McGrath,Eric Tosaya,Sitaram Arkalgud Ph.D.
Event
IPC APEX EXPO 2015

Control of the Underfill of Surface Mount Assemblies by Non-Destructive Techniques

Underfilling is a long-standing process issued from the micro-electronics that can enhance the robustness and the reliability of first or second-level interconnects for a variety of electronic .. read more
Author(s)
Julien Perraud,Shaïma Enouz-Vedrenne,Jean-Claude Clement,Arnaud Grivon
Event
IPC APEX EXPO 2015

A Lower Temperature Solder Joint Encapsulant for Sn/Bi Applications

The electronic industry is currently very interested in low temperature soldering processes such as using Sn/Bi alloy to improve process yield,eliminate the head-in-pillow effect,and enhance re .. read more
Author(s)
Dr. Mary Liu,Dr. Wusheng Yin
Event
IPC APEX EXPO 2015

Re-Shoring or Near-Shoring Concepts Should be Strongly Considered when the OEM's Goal is to Deliver Optimum Balance Between Landed Cost and Time to Market

The old tactic of outsourcing to a low cost geography simply to deliver lowest cost direct and indirect labor was never a panacea supply chain solution. In fact,when evaluating solutions for lo .. read more
Author(s)
Brian Graham
Event
IPC APEX EXPO 2015

How Reshoring Drives Profitability

For many years,manufacturing has sought to increase competitiveness by moving off-shore to countries with lower labour costs. Electronic manufacturing services (EMS) companies provided an essen .. read more
Author(s)
Michael Ford
Event
IPC APEX EXPO 2015

Influence of Salt Residues on BGA Head in Pillow

The oxide layers are known as wetting inhibitors in component and PCB metallizations. The oxide acts as barrier that prevent the tin diffusion from happening. Besides,in corrosion studies,the r .. read more
Author(s)
J. Servin,C. Gomez,M. Dominguez,A. Aragon
Event
IPC APEX EXPO 2015

Refining Stencil Design to Counter HiP Defects

Head-In-Pillow (HIP) defects,in which the BGA solder balls and paste deposit come in contact but do not coalesce,have proven to be a major problem since transitioning to RoHS soldering. Compone .. read more
Author(s)
Christopher Tibbetts,Michael Antinori
Event
IPC APEX EXPO 2015

Testing Printed Circuit Boards for Creep Corrosion in Flowers of Sulfur Chamber: Phase 2A

The iNEMI technical subcommittee on creep corrosion is developing a flowers-of-sulfur (FOS) based qualification test for creep corrosion on printed-circuit boards (PCBs). In phase 1 of the proj .. read more
Author(s)
Haley Fu,Prabjit Singh,Aamir Kazi,Wallace Ables,Dem Lee,Jeffrey Lee,Karlos Guo,Jane Li,Simon Lee,Geoffrey Tong
Event
IPC APEX EXPO 2015

How Clean is Clean Enough - At What Level Does Each of the Individual Contaminants Cause Leakage and Corrosion Failures in SIR

In this investigation a test matrix was completed utilizing 900 electrodes (small circuit board with parallel copper traces on FR-4 with LPI soldermask at 6,10 and 50 mil spacing): 12 ionic con .. read more
Author(s)
Terry Munson,Paco Solis,Nick Munson,Steve Ring,Evan Briscoe
Event
IPC APEX EXPO 2015

IPC-CC-830B Versus the 'Real World': Part 2

Conformal Coatings are often used to increase the reliability of electronic assemblies operating in harsh or corrosive environments where the product would otherwise fail prematurely. Conformal .. read more
Author(s)
Carolyn Taylor,Phil Kinner
Event
IPC APEX EXPO 2015

Ultrathin Fluoropolymer Coatings to Mitigate Damage of Printed Circuit Boards Due to Environmental Exposure

As consumers become more reliant on their handheld electronic devices and take them into new environments,devices are increasingly exposed to situations that can cause failure. In response,the .. read more
Author(s)
Erik Olsen,Molly Smith,Greg Marszalek,Karl Manske
Event
IPC APEX EXPO 2015

Influence of Plating Quality on Reliability of Microvias

Advances in miniaturized electronic devices have led to the evolution of microvias in high density interconnect (HDI) circuit boards from single-level to stacked structures that intersect multi .. read more
Author(s)
Yan Ning,Michael H. Azarian,Michael Pecht
Event
IPC APEX EXPO 2015

Long term Thermal Reliability of Printed Circuit Board Materials

This paper describes the purpose,methodology,and results to date of thermal endurance testing performed at the company. The intent of this thermal aging testing is to establish long term reliab .. read more
Author(s)
Eva McDermott Ph.D.,Bob McGrath,Christine Harrington
Event
IPC APEX EXPO 2015

Review of Interconnect Stress Testing Protocols and Their Effectiveness in Screening Microvias

The use of microvias in Printed Circuit Boards (PCBs) for military hardware is increasing as technology drives us toward smaller pitches and denser circuitry. Along with the changes in technolo .. read more
Author(s)
Edward Arthur,Charles Busa,Wade Goldman,Alisa Grubbs
Event
IPC APEX EXPO 2015

Flexible Circuit Materials for High Temperature Applications

Many opportunities exist for flexible circuits in high temperature applications (Automotive,Military,Aerospace,Oil and Gas). Flex circuits in these applications have been hindered by a lack of .. read more
Author(s)
Sidney Cox
Event
IPC APEX EXPO 2015

Analysis of Laminate Properties for Correlation to Pad Cratering

Pad cratering failure has emerged due to the transition from traditional SnPb to SnAgCu alloys in soldering of printed circuit assemblies. Pb-free-compatible laminate materials in the printed c .. read more
Author(s)
Carlos Morillo,Yan Ning,Michael H. Azarian,Julie Silk,Michael Pecht
Event
IPC APEX EXPO 2015

Thermally,Electrically Conductive Adhesive Manages to Control Heat in PCBs

Thermal management is a critical element in the design and manufacturing of printed circuit boards (PCBs) for a wide range of applications. Quite simply,heat can be destructive. The more effect .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2015

A System of Producing High-Powered RF Circuit Boards Employing a Low-CTE,Thermally Engineered Metalized Layer

The paper will propose to present a technology for the fabrication of Printed Circuit Boards (PCBs),used primarily in high-power RF/millimeter wave applications,which involves the use of a ther .. read more
Author(s)
Al Wasserzug
Event
IPC APEX EXPO 2015

Polyphenylene Ether Macromonomers - Cyanate Ester Laminates

The electronics industry is driven by constant technological changes,which have brought improved innovative products to the marketplace. These advances have placed high demands on material perf .. read more
Author(s)
Edward N. Peters
Event
IPC APEX EXPO 2015

A Signal Integrity Measuring Methodology in the Extraction of Wide Bandwidth Environmental Coefficients

In technology tendency,signal integrity performance gets more critical upon today’s higher signal transmission speed and quantity demand in every field of applications such as computer CPU and .. read more
Author(s)
Eric Liao,Kuen-Fwu Fuh,Annie Liu
Event
IPC APEX EXPO 2015

Measuring Copper Surface Roughness for High Speed Applications

This paper examines the use of Light Interferometry and the relevant parameters used to measure copper surface roughness before and after oxide alternative. Also discussed are the limitations a .. read more
Author(s)
John A. Marshall
Event
IPC APEX EXPO 2015

Development of a Robust 03015 Process

Modern consumer electronics are driving the adoption of smaller featured SMT devices such as 0.4 mm or smaller pitch CSP,and 01005’’ / 0402 metric discrete devices. Already roadmaps have been s .. read more
Author(s)
Robert Alexander Gray
Event
IPC APEX EXPO 2015

Device Miniaturization - The Impact of a High Density SoC Direct Chip Attach on Surface Mount and PCB Technologies

To keep up with shrinking system volume requirements for the Internet of Things and wearable devices while maintaining maximum device functionality requires an integrated approach to SoC and Si .. read more
Author(s)
Tim Swettlen,David Boggs,Juan Landeros,Dudi Amir,Scott Mokler
Event
IPC APEX EXPO 2015