Hybrid ALD/CVD as a Low-Cost Alternative Protective Coating to Poly-Para-Xylylene and Traditional Liquid Conformal Coatings
A new hybrid ALD/CVD protective coating is being considered as a low-cost alternative to poly-para-xylylene and traditional liquid conformal coatings. All of the typical conformal coatings prot
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Event
IPC APEX EXPO 2017
UV Broad Spectrum & LED Curable 100% Solids Very Low Viscosity Conformal Coating
Very low viscosity formulations are often required for very thin conformal coating applications. Solvents are used to reduce viscosity of the formulations and accommodate dispensing needs. Solv
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Event
IPC APEX EXPO 2017
Moisture Diffusion Modeling of a Thin Film Acrylic Resin Based Conformal Coating on PCBA
High reliability process automation devices require serious protection from harsh environments which can be a combination of moisture,corrosive gases and liquids,salt sprays,large temperature v
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Event
IPC APEX EXPO 2017
Investigation of Characteristics of Lead-Free Powders for Solder Paste Application
Solder paste has been used in the surface mount technology for many years. However,a complete understanding of the effect of key powder characteristics on the paste properties is still not achi
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Event
IPC APEX EXPO 2017
Voiding Performance with Solder Pastes Containing Modified SAC Alloys for Automotive Applications in Bottom Terminated Component Assemblies
Voiding is a key concern for components with thermal planes because interruptions in Z-axis continuity of the solder joint will hinder thermal transfer. When assembling components with solder p
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Event
IPC APEX EXPO 2017
Dissolution in Service of the Copper Substrate of Solder Joints
It is well known that during service the layer of Cu6Sn5 intermetallic at the interface between the solder and a Cu substrate grows but the usual concern has been that if this layer gets too th
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Event
IPC APEX EXPO 2017
Void Reduction in Bottom Terminated Components Using Vacuum Assisted Reflow
Pockets of gas,or voids,trapped in the solder interface between discrete power management devices and circuit assemblies are,unfortunately,excellent insulators,or barriers to thermal conductivi
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Event
IPC APEX EXPO 2017
Reduce Pollution of Process Gasses in an Air Reflow Oven
The introduction of lead-free solders resulted in a selection of different chemistries for solder pastes. The higher melting points of lead-free alloys required thermal heat resistant rosin sys
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Event
IPC APEX EXPO 2017
Optimizing Thermo-Mechanical Reliability of Components with Flat Gull Wing Leads
IPC J-STD-001Fand IPC-A-610F require a minimum Heel Fillet Height (F) for Flat Gull Wing Leads of solder thickness (G) plus lead thickness (T) for Class 3 products.[1]It is shown in this work t
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Event
IPC APEX EXPO 2016
Effect of Alloy and Flux System on High Reliability Automotive Applications
The July 2006 implementation of ROHS exempted automotive applications from converting to lead free technology. Nine years later,all major OEM and Tier 1 automotive manufacturers have converted
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Event
IPC APEX EXPO 2016
High Temperature Reliability of Components for Power Computing with SAC305 and Alternative High Reliability Solders with Isothermal Aging at 25 C,50 C,and 75 C
This experiment considers the reliability of a variety of different electronic components under isothermal aging and subsequent thermal cycling (TC) testing. The components are evaluated on 0.2
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Event
IPC APEX EXPO 2016
Digital PCB Production Using Industrial Inkjet Printing
From photo film to digital camera,from letters to emails,from books to e-readers,from vinyl to MP3: the whole world is turning digital. Yet,ironically,the core compound driving the digitization
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Event
IPC APEX EXPO 2016
Utilization of Inkjet Technology for Primary Imaging of Printed Circuit Boards
The rules of the game in PCB production are changing with new disruptive technologies. At the company there has been the implementation of a “primary image inkjet-resist” printer for both inner
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Event
IPC APEX EXPO 2016
Evaluation of Stretchable Conductive Ink
With increasing popularity and momentum for wearable and printed electronics,stretchable printed ink has become a hot subject for study and application. Circuitry printed from stretchable ink r
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Event
IPC APEX EXPO 2016
Best Practices for RoHS Compliance in Support of CE Marking
In 2012,The European Directive on Reduction of Hazardous Substances was recast. The new version of the directive now requires products to be adequately validated as RoHS compliant in order to b
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Event
IPC APEX EXPO 2016
Best Practices for Enterprise Supply Chain Data Collection
One of the biggest challenges a corporate environmental compliance team faces is to collect complete and accurate material and substance data in a timely manner from suppliers. This paper will
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Event
IPC APEX EXPO 2016
Successful Material Compliance Reporting Strategies for the Electronic Industry
Growing material regulations compel electronics manufacturers to rethink product compliance. Can a company state with confidence every substance in the final product has been identified,and fro
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Event
IPC APEX EXPO 2016
Reliability of Ball Grid Arrays Converted from Pb-free to Tin-Lead by Robotic Hot Solder Dip (RHSD). Multiple Reball Trial and Test Results
Pb-free Ball Grid Arrays (BGA) present unacceptable reliability risks for defense and space programs,but what are the options when SnPb devices are no longer available? BGA manufacturers expres
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Event
IPC APEX EXPO 2016
Advanced Rework Applications in a Shrinking World
As electronic assemblies continue to shrink in size,component population densities are increasing. Design engineers are forced to utilize all available board real estate and continuously push t
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Event
IPC APEX EXPO 2016
Water Soluble Solder Paste,Wet Behind the Ears or Wave of the Future?
Water soluble lead-free solder paste is widely used in today’s SMT processes,but the industry is slowly moving away from water soluble solder pastes in favor of no-clean solder pastes. This shi
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Event
IPC APEX EXPO 2016
Paste Jetting Within a Solder Paste Inspection Process
In the electronics industry,consumer demand drives a large portion of product innovations. Consumers want greater functionality and power,while maintaining a small footprint. Due to this demand
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Event
IPC APEX EXPO 2016
The Impact of Reduced Solder Alloy Powder Size on Solder Paste Print Performance
From the Apple Watch and body cameras for law enforcement to virtual reality hardware and autonomous transportation,the opportunities for electronics to improve our lives are limited only by ou
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Event
IPC APEX EXPO 2016
Development of a Consistent and Reliable Thermal Conductivity Measurement Method,Adapted to Typical Composite Materials Used in the PCB Industry
Most of today’s printed circuit board base materials are anisotropic and it is not possible to use a simple method to measure thermal conductivity along the different axis,especially when a goo
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Event
IPC APEX EXPO 2016
High Throw Electroless Copper - Enabling new Opportunities for IC Substrates and HDI Manufacturing
Two new electroless copper baths have been developed to cope with upcoming miniaturization challenges in the high-end IC substrate segment as well as in the evolving HDI board market. The main
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Event
IPC APEX EXPO 2016
Material Effects of Laser Energy When Processing Circuit Board Substrates during Depaneling
Using modern laser systems for the depanelization of circuit boards can create some challenges for the production engineer when it is compared to traditional mechanical singulation methods. Und
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Event
IPC APEX EXPO 2016
Nondestructive Inspection of Underfill Layers Stacked up in Ceramics-Organics-Ceramics Packages with Scanning Acoustic Tomography (SAT)
Ceramics packages are being used in the electronics industry to operate the devices in harsh environments. In this paper we report a study on acoustic imaging technology for nondestructively in
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Event
IPC APEX EXPO 2016
Defect Features Detected by Acoustic Emission for Flip-Chip CGA/FCBGA/PBGA/FPGBA Packages and Assemblies
C-mode scanning acoustic microscopy (C-SAM) is a non-destructive inspection technique showing the internal features of a specimen by ultrasound. The C-SAM is the preferred method for finding “a
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Event
IPC APEX EXPO 2016
AXI Voiding Detection on High Power Transistor
High Power Transistors contain materials and structure that pose unique challenges to AXI technologies. The work discusses traditional AXI imaging and processing techniques and their limitation
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Event
IPC APEX EXPO 2016
Elimination of Wave Soldering Process
Wave soldering of pin through hole devices has been around for a very long time. It is a process that everyone says will go away and each year it is still being used. In the industry,wave solde
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Event
IPC APEX EXPO 2016
Design Improvements for Selective Soldering Assemblies
Selective soldering,along with pin-in-paste reflow and press fit,is the primary assembly method for through-hole components. The reflow process is limited by component dimensions and heat resis
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Event
IPC APEX EXPO 2016
How to Use the Right Flux for the Selective Soldering Application
The selective soldering application requires a combination of performance attributes that traditional liquid fluxes designed for wave soldering applications cannot fulfill. First,the flux depos
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Event
IPC APEX EXPO 2016
Thermo-Electric Cooler Module Reliability Improvements for CT Detector Subsystem
Thermo-electric coolers (TEC's) are becoming increasingly popular in the medical device industry,where design space is limited and high heat transfer capacity is needed. For a Computed Tomograp
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Event
IPC APEX EXPO 2016
A Structured Approach for Failure Analysis and Root Cause Determination for a Complex System Involving Printed Wiring Assemblies
Determining the root cause of a failure in a complex system is a demanding task that requires a structured and disciplined approach. From engaging the appropriate subject-matter experts,to veri
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Event
IPC APEX EXPO 2016
Round Robin of High Frequency Test Methods by IPC-D24C Task Group
Currently there is no industry standard test method for measuring dielectric properties of circuit board materials at frequencies greater than about 10 GHz. Various materials vendors and test l
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Event
IPC APEX EXPO 2016
High Frequency RF Electrical Performance Effects of Plated through Hole Vias
Plated Though Hole (PTH) vias are common in the PCB industry,however their impact on electrical performance can sometimes be unclear. The confusion can be due to several different issues. Some
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Event
IPC APEX EXPO 2016
An Interesting Approach to Yield Improvement for the Solder Paste Printing and Reflow Process
Whilst many companies invest time,effort and cost into up front work to fix snags which would lead to issues with yield during production,this paper shows the efforts of the company who looks t
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Event
IPC APEX EXPO 2016
Tiny With a Big Impact: True of False? Impact of the Component Complexity on the assembly process. Miniaturized Components (01005,03015...) in the Mix with so-called Standard Components (BGA,LED,Pin-in-Paste)
The electronics markets place widely varying demands on products,thus necessitating a great deal of complexity with regard to board design and connector technology. A nearly inexhaustible multi
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Event
IPC APEX EXPO 2016
Board Warpage During Reflow Soldering - Need for Board Support?
In the high temperatures during board assembly reflow soldering,the base material becomes soft and there is a severe risk for permanent warpage. There are many parameters that could affect boar
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Event
IPC APEX EXPO 2016
Board Warpage During Reflow Soldering - Need for Board Support?
In the high temperatures during board assembly reflow soldering,the base material becomes soft and there is a severe risk for permanent warpage. There are many parameters that could affect boar
.. read more
Event
IPC APEX EXPO 2016
Combining Six Sigma Tools with Lean Performance Measurement to Sustain Continuous Improvement Activities
Sustaining the results of any continuous improvement effort can be challenging. With Lean improvement,constant monitoring,coaching and tweaking is often required to keep the "old ways" from cre
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Event
IPC APEX EXPO 2016
Lean Six Sigma Approach to New Product Development
In this rapidly moving electronics market,fast to market with new products is what separates top performing companies from average companies. A survey conducted by Arthur D. Little (ADL) [1] re
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Event
IPC APEX EXPO 2016
Challenges Associated with Non-Clean Liquid Flux Selection to Meet Industry Standards
The selection of a liquid flux for use in wave soldering operations is extremely critical to both the manufacturing assembly process and the long term reliability of electronic assemblies. As i
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Event
IPC APEX EXPO 2016
Divergence in Test Results Using IPC Standard SIR and Ionic Contamination Measurements
Controlled humidity and temperature controlled surface insulation resistance (SIR) measurements of flux covered test vehicles,subject to a direct current (D.C.) bias voltage are recognized by a
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Event
IPC APEX EXPO 2016
A Novel Solution for No-Clean Flux Not Fully Dried Under Component Terminations
The miniaturization trend is driving industry to adopting low standoff components or components in cavity. The cost reduction pressure is pushing telecommunication industry to combine assembly
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Event
IPC APEX EXPO 2016
Development of Halogen Free,Low Loss Copper-Clad Laminates Containing a Novel Phosphonate Oligomer
With the rapid development of the information industry,increasing attention is being paid to the dielectric performance of base materials including copper-clad laminates (CCL) and prepregs. In
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Event
IPC APEX EXPO 2016
Unique Implementation of a 15 Layer,Unboned/Looseleaf,Bookbinder Rigid Flex with Backdrill and LGA Interconnect
While flex and rigid flex (IPC-6013 Types 1 through 4i[1]) have always been important in 3D packaging to help resolve space constraints and meet other design requirements,the continued push for
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Event
IPC APEX EXPO 2016
Smart Factory at Fuyong
The highly-automated and connection-driven methods in Electronics Manufacturing is a more and more important topic in the industry today. Advances in modern manufacturing technologies make fact
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Event
IPC APEX EXPO 2016
Will the "Internet of Manufacturing" Really Affect Business?
With technology these days,we often find solutions without a problem,rather than the other way around. The concept of the “Internet of Manufacturing” (IoM),combined with the evolution toward au
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Event
IPC APEX EXPO 2016
IPC-1782 Standard for Traceability Supporting Counterfeit Components
Traceability has grown from being a specialized need for certain safety critical segments of the industry,to now being a recognized value-add tool for the industry as a whole. The perception of
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Event
IPC APEX EXPO 2016
2.5D and 3D Semiconductor Package Technology: Evolution and Innovation
The electronics industry is experiencing a renaissance in semiconductor package technology. A growing number of innovative 3D package assembly methodologies have evolved to enable the electroni
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Event
IPC APEX EXPO 2016