Uniformity of Nickel Plating Thickness in High Aspect Ratio Plated Through Holes
Nickel plating is often used on PWBs to increase wear resistance and to prevent diffusion between copper and other plated metals. The nickel plating is often present in through holes as well as
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Event
IPC APEX EXPO 2008
Design Environment ROI: How Design Teams On a Budget Can Build a Best in Class Design Environment
Design workflow is the core to your design team?s competitive advantage; it?s the conduit by which you turn your team?s expertise and ideas into manufacturable products. And yet,all engineering
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Event
IPC APEX EXPO 2008
Calculating Total Cost of Ownership in Electronics Manufacturing
Total cost of ownership is a financial estimate designed to help consumers and enterprise managers assess direct and indirect costs commonly related to software or hardware. It is a form of ful
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Event
IPC APEX EXPO 2008
Lean Kitting: A Case Study
Kitting is the first step in printed circuit board assembly. It is initiated well in advance of actual production start to be able to prepare and deliver the kit on time. Kitting involves gathe
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Event
IPC APEX EXPO 2008
Broadband Printing – A Paradigm
The SMT industry is going through a challenging phase of assembling miniature components,such as micro BGA,0.3mm CSP and 01005 passives onto Printed Circuit Boards (PCB). This effort is primari
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Event
IPC APEX EXPO 2008
A Study of 0201’s and Tombstoning in Lead-Free Systems,Phase II Comparison of Final Finishes and Solder Paste Formulations
Tombstoning,the phenomena where a chip component stands up on one end during the reflow cycle,is well-documented and understood in tin-lead systems. It is reported to occur more frequently in l
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Event
IPC APEX EXPO 2008
Base Material Consideration for High Speed Printed Circuit Boards
Over the years,the EU RoHS restriction and lead-free capability is the hottest environmental protection subject. In technology trends,signal integrity performance gets more critical based upon
.. read more
Event
IPC APEX EXPO 2008
BGA and QFN Repair Process
Repairing a PCB with a defective BGA,uBGA,or QFN is often a difficult and tedious task. The conventional method is to remove the defective device from the PCB; clean the pads on the PCB,then pr
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Event
IPC APEX EXPO 2008
Reducing Defects in Hand Soldering Operations
Wire soldering operations are still widely accepted in the electronics assembly industry. When a product or the parts within cannot withstand the heat of oven reflow,the localized heat provided
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Event
IPC APEX EXPO 2008
INEMI Rework Machine Temperature Tolerance and Repeatability Study
Currently little data exists on temperature repeatability of BGA/CSP rework machine equipment. This is an issue especially for lead-free rework as the temperatures during lead-free BGA/CSP rewo
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Event
IPC APEX EXPO 2008
Understanding EuP and REACH
There has been a global trend towards legislation meant to encourage sustainable manufacturing and minimize the environmental impact of product manufacturing. In the global economy,with its dis
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Event
IPC APEX EXPO 2008
EU RoHS VS. CHINA RoHS
Companies not only need to understand the reliability issues with environmental compliance,but also how to comply with the various regulations from the business end. China is the second jurisdi
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Event
IPC APEX EXPO 2008
Understanding the IPC 175X Data Model
More and more political bodies (countries,states,and unions) are enacting legislation designed to protect the environment from the impact of manufacturing. One category of restrictive legislati
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Event
IPC APEX EXPO 2008
High Uniformity PCB Processing with Vacuum Gas Plasma
Emerging technologies in the printed circuit board industry including smaller holes,higher aspect ratios,three-dimensional features,fine pitch,blind via holes,and new lead free materials contin
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Event
IPC APEX EXPO 2008
Recovery of Copper Metal in the Continuous Regeneration of Cupric Chloride Etchant
An electrochemical device has been developed that deposits non adherent copper metal powder at the cathode,and generates chlorine gas at the anode. The chlorine is contained within the system,a
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Event
IPC APEX EXPO 2008
Cupric Chloride-Hydrochloric Acid Microetch Roughening Process and its Applications
We have developed a cupric chloride-hydrochloric acid based microetchant process. This process provides a unique roughened copper surface,which yields excellent adhesion for both solder mask an
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Event
IPC APEX EXPO 2008
Changing the Methodology for DFM Moving from Design-Checker to Interactive,Informed Design Methodologies
The phrase "Design For Manufacture" strongly implies the use of manufacturing information while making of design decisions or,in other words,incorporating manufacturing knowledge during initial
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Event
IPC APEX EXPO 2008
The Importance of Being Grounded
The proper grounding of all conductive items in the production workplace is an essential element of ESD (electrostatic discharge) management. ESD damage to components and assemblies in manufact
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Event
IPC APEX EXPO 2008
RoHS and Green Compliance in IC Packaging
In this report,BGA packages with conventional and green material combination were selected as test vehicles for the investigation of MSL/temperature rating at the packaging level. The IC packag
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Event
IPC APEX EXPO 2008
Assembly of Large PWBs in a RoHS Environment
As early as 2001,leading cellular phone manufacturers had established stable assembly processes that were RoHS compliant for their cellular phone products. Since this time,the products manufact
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Event
IPC APEX EXPO 2008
Effects of Tin Mitigation Processes on Whisker Growth and Solder Joint Reliability for Chip and Small-Outline Package Components
This paper reports the results of an evaluation of tin mitigation processes for components,i.e. converting parts with pure tin (Sn) and other lead-free (Pb-free) finishes to tin-lead (SnPb) fin
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Event
IPC APEX EXPO 2008
Tin Allotropic Transformation ~ Tin Pest
It is known that pure tin will undergo an allotropic transformation below 13°C where it becomes a semiconductor with a 26% [1,2] volume increase,and in appearance turns from a bright shiny m
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Event
IPC APEX EXPO 2008
High Phosphorus Electroless Nickel for Selective ENIG (SENIG)
Concerns
There are some areas that must be accepted if planning to run the newest SENIG process:
- Slower plating rate in nickel (to get 150µ“ it will take 20 minutes)
- It works better at hig
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Event
IPC APEX EXPO 2008
Optimizing Immersion Silver Chemistries for Copper
Immersion silver chemistry has been promoted as a final finish for solderability for several years now. There are different commercially available products that will deposit silver in a wide ra
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Event
IPC APEX EXPO 2008
Industrial Backward Solution for Lead-Free Exempted AHP* Electronic Products
Since the European 2002/95/EC RoHS directive enforcement on 1st July 2006,a dominating part of the electronic industry suppressed the use of Pb in electronic equipment. As one of the consequenc
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Event
IPC APEX EXPO 2008
Solder Joint Reliability of Pb-free Sn-Ag-Cu Ball Grid Array (BGA) Components in Sn-Pb Assembly Process
For companies that choose to take the Pb-free exemption under the European Union’s RoHS Directive and continue to manufacture tin-lead (Sn-Pb) electronic products,there is a growing concern abo
.. read more
Event
IPC APEX EXPO 2008
Base Material Consideration for High Speed Printed Circuit Boards
Over the years,the EU RoHS restriction and lead-free capability is the hottest environmental protection subject. In technology trends,signal integrity performance gets more critical based upon
.. read more
Event
IPC APEX EXPO 2008
Novel CCL Based on New Fluoropolymer Exhibits Extremely Low Loss Characteristics and New Evaluation Method for Separating Dielectric and Conductive Losses
We demonstrate here a novel CCL (Copper Clad Laminate),which exhibits an extremely low transmission loss at mm-wave band. The CCL,which we developed,is based on a new fluoropolymer with adhesiv
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Event
IPC APEX EXPO 2008
Novel Low Dk/Df Materials for High Speed PWB
The mobile communication devices such as cell phones require high speed transmission of large volume data as well as reduction in size and weight. When signal is transmitted in high speed and f
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Event
IPC APEX EXPO 2008
Investigating the 01005-Component Assembly Process Requirements
In 2006 we conducted two formal detailed experiments on the 01005-component assembly process. Two of the most significant findings from those experiments were that a 0.003” thick stencil is req
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Event
IPC APEX EXPO 2008
01005 Assembly Process – From the Board Design to the Reflow Process
The trend towards ever smaller components and more function density continues unabated in the SMT field. Manufacturers and users must increasingly coordinate their activities to develop usable
.. read more
Event
IPC APEX EXPO 2008
How to Achieve 40 Microns (1.6 Mil) Placement Spacing with E01005/M0402
When trying to achieve 40 microns of placement spacing,bridges and tombstones may occur due to the variation of the component dimensions,equipment accuracy and pickup position variations.
Hawse
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Event
IPC APEX EXPO 2008
Properties that are Important in Lead-Free Solders
The change to lead-free solders has forced the electronics industry to consider more than it ever has before what properties are important in a solder. When the tin-lead eutectic was the only s
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Event
IPC APEX EXPO 2008
Future Lead-Free Solder Alloys and Fluxes – Meeting Challenges of Miniaturization
In general,new lead-free solder alloys with the following characteristics are desired in order to enable the continuation of miniaturization trend: (1) alloy with a reduced melting temperature,
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Event
IPC APEX EXPO 2008
Final Finishes for High Temperature Applications: A Comparison of OSP and Immersion Silver Final Finish Coatings
With the increased use of lead-free alloys there has been interest in understanding the applications and limitations of final finish coatings for lead-free assembly processes. The higher temper
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Event
IPC APEX EXPO 2008
"Behind the Scenes" of Effective OSP Protection in Pb-free Processing
Advancements and evolutions in printed circuit board manufacturing,design,and electronics assembly have driven new research on high temperature organic solderability preservative (HT OSP) surfa
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Event
IPC APEX EXPO 2008
Non-Destructive Real-time Optical Metrology of OSP Coatings on Production PCBs
Organic Solderability Preservative (OSP) coatings feature among the leading surface finish options in the printed circuit board (PCB) industry because of their excellent solderability,lead-free
.. read more
Event
IPC APEX EXPO 2008
Calculated Shear Stress Produced by Silicone and Epoxy Thermal Interface Materials (TIMs) During Thermal Cycling
Choosing a Thermal Interface Material adhesive can have an impact on the reliability of the microelectronic package in harsh thermal environments where thermal cycling temperature ranges are mo
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Event
IPC APEX EXPO 2008
Application Research of Snap Curing CSP Underfill
CSP underfill commonly acts to protect solder bumps of fine pitch CSP and enhances the reliability. This paper presents four snap curing underfills (=2min@150?or=5min@120?),tested on SnPb assem
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Event
IPC APEX EXPO 2008
Implementation of Flip-Chip and Chip-Size Package Technology
As new generations of electronic products emerge they often surpass the capability of existing packaging and interconnection technology and the infrastructure needed to support newer technologi
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Event
IPC APEX EXPO 2008
Impact of Hole-Fill and Voiding on Pin Through-Hole Solder Joint Reliability
In this study,thermal cycling tests for samples of different hole-fill percentages and voiding were conducted,and cross sections of the PTH solder joints were performed to evaluate the solder m
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Event
IPC APEX EXPO 2008
Process Development with Temperature Sensitive Components in Server Applications
As the electronics industry prepares for the possibility of Pb-free Printed Circuit Board Assembly (PCBA) processing without the EU RoHS server Pb solder exemption,many studies continue to focu
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Event
IPC APEX EXPO 2008
The Evaluation of CAF property for narrow TH pitch PCB
To better evaluate CAF (Conductive Anodic Filament) growth we have developed a Test Printed circuit board (PCB) with narrow pitch through holes. (THs) This test PCB can evaluate anti-CAF proper
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Event
IPC APEX EXPO 2008
A Case for Multiple Sheet Resistivities for Thin Film Embedded Resistor Packaging Applications
Designers of high performance electronics continue to have system requirements that necessitate the implementation of embedded resistors in microelectronic package and multilayer printed circui
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Event
IPC APEX EXPO 2008
The Embedded Passives Journey
When planning a trip for the first time there is usually a significant amount of planning and preparation involved. First,the destination is chosen that meets the objective (e.g. Las Vegas for
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Event
IPC APEX EXPO 2008
The Study of High Density PCB Reliability
The increase in board routing density,decrease the hole-to-hole spacing and lower to 0.30mm. High aspect ration PTH reliability is not the major issue since the plating copper has at least 20%
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Event
IPC APEX EXPO 2008
Laser Micromachining of Barium Titanate (BaTiO3)-Polymer Nanocomposite Based Flexible/Rollable Capacitors
This paper discusses laser micromachining of thin films. In particular,recent developments on high capacitance,large area,thin,flexible/rollable embedded capacitors are highlighted. A variety o
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Event
IPC APEX EXPO 2008
Optimising Rheology for Package-on-Package Flux Dip Processes
The continued drive for more compact and lightweight handheld mobile devices has forcibly pushed the electronics assembly industry to look for novel packaging and assembly technologies. One of
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Event
IPC APEX EXPO 2008
Ultra-Thin 3D Package Development and Qualification Testing
The motivation for developing higher density IC packaging continues to be the personal entertainment and the portable
handset markets. Consumers? expectations are that each new generation of pr
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Event
IPC APEX EXPO 2008
Process and Assembly Methods for Increased Yield of Package on Package Devices
Increased functionality and smaller devices are significant drivers in innovative packaging designs. One of the newer package types to be introduced into the market place in the past few years
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Event
IPC APEX EXPO 2008