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Uniformity of Nickel Plating Thickness in High Aspect Ratio Plated Through Holes

Nickel plating is often used on PWBs to increase wear resistance and to prevent diffusion between copper and other plated metals. The nickel plating is often present in through holes as well as .. read more
Author(s)
David M. Lee,Frank I. Collins,Ann E. Dietrich,John T. Folkerts,Walter A. Johnston,Richard J Saunders
Event
IPC APEX EXPO 2008

Design Environment ROI: How Design Teams On a Budget Can Build a Best in Class Design Environment

Design workflow is the core to your design team?s competitive advantage; it?s the conduit by which you turn your team?s expertise and ideas into manufacturable products. And yet,all engineering .. read more
Author(s)
Nolan Johnson
Event
IPC APEX EXPO 2008

Calculating Total Cost of Ownership in Electronics Manufacturing

Total cost of ownership is a financial estimate designed to help consumers and enterprise managers assess direct and indirect costs commonly related to software or hardware. It is a form of ful .. read more
Author(s)
Robert Alexander Gray
Event
IPC APEX EXPO 2008

Lean Kitting: A Case Study

Kitting is the first step in printed circuit board assembly. It is initiated well in advance of actual production start to be able to prepare and deliver the kit on time. Kitting involves gathe .. read more
Author(s)
Ranko Vujosevic,Larry Hausman-Cohen,Jose A. Ramirez,Srinivasan Venkataraman
Event
IPC APEX EXPO 2008

Broadband Printing – A Paradigm

The SMT industry is going through a challenging phase of assembling miniature components,such as micro BGA,0.3mm CSP and 01005 passives onto Printed Circuit Boards (PCB). This effort is primari .. read more
Author(s)
Arun S. Ramasubramanian,Daryl Santos,Rita Mohanty
Event
IPC APEX EXPO 2008

A Study of 0201’s and Tombstoning in Lead-Free Systems,Phase II Comparison of Final Finishes and Solder Paste Formulations

Tombstoning,the phenomena where a chip component stands up on one end during the reflow cycle,is well-documented and understood in tin-lead systems. It is reported to occur more frequently in l .. read more
Author(s)
Paul Neathway,Andrew Butterfield,Quyen Chu,Nick Tokotch,Robert Haddick,Jean-Marc Peallat,Chrys Shea,Prashant Chouta
Event
IPC APEX EXPO 2008

Base Material Consideration for High Speed Printed Circuit Boards

Over the years,the EU RoHS restriction and lead-free capability is the hottest environmental protection subject. In technology trends,signal integrity performance gets more critical based upon .. read more
Author(s)
Eric Liao
Event
IPC APEX EXPO 2008

BGA and QFN Repair Process

Repairing a PCB with a defective BGA,uBGA,or QFN is often a difficult and tedious task. The conventional method is to remove the defective device from the PCB; clean the pads on the PCB,then pr .. read more
Author(s)
William E. Coleman,Michael R. Burgess
Event
IPC APEX EXPO 2008

Reducing Defects in Hand Soldering Operations

Wire soldering operations are still widely accepted in the electronics assembly industry. When a product or the parts within cannot withstand the heat of oven reflow,the localized heat provided .. read more
Author(s)
John Vivari
Event
IPC APEX EXPO 2008

INEMI Rework Machine Temperature Tolerance and Repeatability Study

Currently little data exists on temperature repeatability of BGA/CSP rework machine equipment. This is an issue especially for lead-free rework as the temperatures during lead-free BGA/CSP rewo .. read more
Author(s)
Jasbir Bath,Chris Underhill,Jochen Schreck,Paul Wood,Grant Miller,Doug Peck
Event
IPC APEX EXPO 2008

Understanding EuP and REACH

There has been a global trend towards legislation meant to encourage sustainable manufacturing and minimize the environmental impact of product manufacturing. In the global economy,with its dis .. read more
Author(s)
John Messina,Eric Simmon
Event
IPC APEX EXPO 2008

EU RoHS VS. CHINA RoHS

Companies not only need to understand the reliability issues with environmental compliance,but also how to comply with the various regulations from the business end. China is the second jurisdi .. read more
Author(s)
Krista Botsford
Event
IPC APEX EXPO 2008

Understanding the IPC 175X Data Model

More and more political bodies (countries,states,and unions) are enacting legislation designed to protect the environment from the impact of manufacturing. One category of restrictive legislati .. read more
Author(s)
Eric Simmon,John Messina
Event
IPC APEX EXPO 2008

High Uniformity PCB Processing with Vacuum Gas Plasma

Emerging technologies in the printed circuit board industry including smaller holes,higher aspect ratios,three-dimensional features,fine pitch,blind via holes,and new lead free materials contin .. read more
Author(s)
Lou Fierro
Event
IPC APEX EXPO 2008

Recovery of Copper Metal in the Continuous Regeneration of Cupric Chloride Etchant

An electrochemical device has been developed that deposits non adherent copper metal powder at the cathode,and generates chlorine gas at the anode. The chlorine is contained within the system,a .. read more
Author(s)
Jerome Sallo,Todd Ricks
Event
IPC APEX EXPO 2008

Cupric Chloride-Hydrochloric Acid Microetch Roughening Process and its Applications

We have developed a cupric chloride-hydrochloric acid based microetchant process. This process provides a unique roughened copper surface,which yields excellent adhesion for both solder mask an .. read more
Author(s)
Kesheng Feng,Nilesh Kapadia,Brian Jobson,Steve Castaldi
Event
IPC APEX EXPO 2008

Changing the Methodology for DFM Moving from Design-Checker to Interactive,Informed Design Methodologies

The phrase "Design For Manufacture" strongly implies the use of manufacturing information while making of design decisions or,in other words,incorporating manufacturing knowledge during initial .. read more
Author(s)
Nolan Johnson
Event
IPC APEX EXPO 2008

The Importance of Being Grounded

The proper grounding of all conductive items in the production workplace is an essential element of ESD (electrostatic discharge) management. ESD damage to components and assemblies in manufact .. read more
Author(s)
Vladimir Kraz
Event
IPC APEX EXPO 2008

RoHS and Green Compliance in IC Packaging

In this report,BGA packages with conventional and green material combination were selected as test vehicles for the investigation of MSL/temperature rating at the packaging level. The IC packag .. read more
Author(s)
Jeffrey ChangBing Lee
Event
IPC APEX EXPO 2008

Assembly of Large PWBs in a RoHS Environment

As early as 2001,leading cellular phone manufacturers had established stable assembly processes that were RoHS compliant for their cellular phone products. Since this time,the products manufact .. read more
Author(s)
Alexander Bratnikov,Ronald C. Lasky
Event
IPC APEX EXPO 2008

Effects of Tin Mitigation Processes on Whisker Growth and Solder Joint Reliability for Chip and Small-Outline Package Components

This paper reports the results of an evaluation of tin mitigation processes for components,i.e. converting parts with pure tin (Sn) and other lead-free (Pb-free) finishes to tin-lead (SnPb) fin .. read more
Author(s)
Tom Lesniewski,Tom Higley
Event
IPC APEX EXPO 2008

Tin Allotropic Transformation ~ Tin Pest

It is known that pure tin will undergo an allotropic transformation below 13°C where it becomes a semiconductor with a 26% [1,2] volume increase,and in appearance turns from a bright shiny m .. read more
Author(s)
Christopher Hunt,Davide Di Maio
Event
IPC APEX EXPO 2008

High Phosphorus Electroless Nickel for Selective ENIG (SENIG)

Concerns There are some areas that must be accepted if planning to run the newest SENIG process: - Slower plating rate in nickel (to get 150µ“ it will take 20 minutes) - It works better at hig .. read more
Author(s)
Michael K. Walsh,Kristen Ewer
Event
IPC APEX EXPO 2008

Optimizing Immersion Silver Chemistries for Copper

Immersion silver chemistry has been promoted as a final finish for solderability for several years now. There are different commercially available products that will deposit silver in a wide ra .. read more
Author(s)
Dagmara Charyk,Tom Tyson,Eric Stafstrom,Ron Morrissey
Event
IPC APEX EXPO 2008

Industrial Backward Solution for Lead-Free Exempted AHP* Electronic Products

Since the European 2002/95/EC RoHS directive enforcement on 1st July 2006,a dominating part of the electronic industry suppressed the use of Pb in electronic equipment. As one of the consequenc .. read more
Author(s)
M. Brizoux,A. Grivon,B. J. Smith,P. Snugovsky
Event
IPC APEX EXPO 2008

Solder Joint Reliability of Pb-free Sn-Ag-Cu Ball Grid Array (BGA) Components in Sn-Pb Assembly Process

For companies that choose to take the Pb-free exemption under the European Union’s RoHS Directive and continue to manufacture tin-lead (Sn-Pb) electronic products,there is a growing concern abo .. read more
Author(s)
Robert Kinyanjui,Quyen Chu,Polina Snugovsky,Richard Coyle
Event
IPC APEX EXPO 2008

Base Material Consideration for High Speed Printed Circuit Boards

Over the years,the EU RoHS restriction and lead-free capability is the hottest environmental protection subject. In technology trends,signal integrity performance gets more critical based upon .. read more
Author(s)
Eric Liao
Event
IPC APEX EXPO 2008

Novel CCL Based on New Fluoropolymer Exhibits Extremely Low Loss Characteristics and New Evaluation Method for Separating Dielectric and Conductive Losses

We demonstrate here a novel CCL (Copper Clad Laminate),which exhibits an extremely low transmission loss at mm-wave band. The CCL,which we developed,is based on a new fluoropolymer with adhesiv .. read more
Author(s)
Kazuhiko Niwano,Manuel Reyes,Mitsufumi Ono,Koji Ikawa
Event
IPC APEX EXPO 2008

Novel Low Dk/Df Materials for High Speed PWB

The mobile communication devices such as cell phones require high speed transmission of large volume data as well as reduction in size and weight. When signal is transmitted in high speed and f .. read more
Author(s)
Duksang Han,Tim (Minsu) Lee,DongKi Nam
Event
IPC APEX EXPO 2008

Investigating the 01005-Component Assembly Process Requirements

In 2006 we conducted two formal detailed experiments on the 01005-component assembly process. Two of the most significant findings from those experiments were that a 0.003” thick stencil is req .. read more
Author(s)
Rita Mohanty,Vatsal Shah,Arun Ramasubramani,Ron Lasky,Tim Jensen
Event
IPC APEX EXPO 2008

01005 Assembly Process – From the Board Design to the Reflow Process

The trend towards ever smaller components and more function density continues unabated in the SMT field. Manufacturers and users must increasingly coordinate their activities to develop usable .. read more
Author(s)
Norbert Heilmann
Event
IPC APEX EXPO 2008

How to Achieve 40 Microns (1.6 Mil) Placement Spacing with E01005/M0402

When trying to achieve 40 microns of placement spacing,bridges and tombstones may occur due to the variation of the component dimensions,equipment accuracy and pickup position variations. Hawse .. read more
Author(s)
Lorenzo Delgado,David Puczek
Event
IPC APEX EXPO 2008

Properties that are Important in Lead-Free Solders

The change to lead-free solders has forced the electronics industry to consider more than it ever has before what properties are important in a solder. When the tin-lead eutectic was the only s .. read more
Author(s)
Keith Sweatman,Tetsuro Nishimura
Event
IPC APEX EXPO 2008

Future Lead-Free Solder Alloys and Fluxes – Meeting Challenges of Miniaturization

In general,new lead-free solder alloys with the following characteristics are desired in order to enable the continuation of miniaturization trend: (1) alloy with a reduced melting temperature, .. read more
Author(s)
Ning-Cheng Lee
Event
IPC APEX EXPO 2008

Final Finishes for High Temperature Applications: A Comparison of OSP and Immersion Silver Final Finish Coatings

With the increased use of lead-free alloys there has been interest in understanding the applications and limitations of final finish coatings for lead-free assembly processes. The higher temper .. read more
Author(s)
Michael Carano,Bill Bowerman,Lee Burger
Event
IPC APEX EXPO 2008

"Behind the Scenes" of Effective OSP Protection in Pb-free Processing

Advancements and evolutions in printed circuit board manufacturing,design,and electronics assembly have driven new research on high temperature organic solderability preservative (HT OSP) surfa .. read more
Author(s)
Witold Paw,Jun Nable,John Swanson
Event
IPC APEX EXPO 2008

Non-Destructive Real-time Optical Metrology of OSP Coatings on Production PCBs

Organic Solderability Preservative (OSP) coatings feature among the leading surface finish options in the printed circuit board (PCB) industry because of their excellent solderability,lead-free .. read more
Author(s)
Sean M. O’Flaherty
Event
IPC APEX EXPO 2008

Calculated Shear Stress Produced by Silicone and Epoxy Thermal Interface Materials (TIMs) During Thermal Cycling

Choosing a Thermal Interface Material adhesive can have an impact on the reliability of the microelectronic package in harsh thermal environments where thermal cycling temperature ranges are mo .. read more
Author(s)
Michelle Velderrain,Filiz Tarakci
Event
IPC APEX EXPO 2008

Application Research of Snap Curing CSP Underfill

CSP underfill commonly acts to protect solder bumps of fine pitch CSP and enhances the reliability. This paper presents four snap curing underfills (=2min@150?or=5min@120?),tested on SnPb assem .. read more
Author(s)
Wen Xiaojiong,Zhang Yuan,Xiang Zhao,Zhu Ailan
Event
IPC APEX EXPO 2008

Implementation of Flip-Chip and Chip-Size Package Technology

As new generations of electronic products emerge they often surpass the capability of existing packaging and interconnection technology and the infrastructure needed to support newer technologi .. read more
Author(s)
Vern Solberg
Event
IPC APEX EXPO 2008

Impact of Hole-Fill and Voiding on Pin Through-Hole Solder Joint Reliability

In this study,thermal cycling tests for samples of different hole-fill percentages and voiding were conducted,and cross sections of the PTH solder joints were performed to evaluate the solder m .. read more
Author(s)
Jennifer Nguyen,Dan Rooney,Dongkai Shangguan
Event
IPC APEX EXPO 2008

Process Development with Temperature Sensitive Components in Server Applications

As the electronics industry prepares for the possibility of Pb-free Printed Circuit Board Assembly (PCBA) processing without the EU RoHS server Pb solder exemption,many studies continue to focu .. read more
Author(s)
L. G. Pymento,W. T. Davis,Matthew Kelly,Marie Cole,Jim Wilcox,Paul Krystek,Curtis Grosskopf
Event
IPC APEX EXPO 2008

The Evaluation of CAF property for narrow TH pitch PCB

To better evaluate CAF (Conductive Anodic Filament) growth we have developed a Test Printed circuit board (PCB) with narrow pitch through holes. (THs) This test PCB can evaluate anti-CAF proper .. read more
Author(s)
Hikari Murai,Tomio Fukuds,Terry Fischer
Event
IPC APEX EXPO 2008

A Case for Multiple Sheet Resistivities for Thin Film Embedded Resistor Packaging Applications

Designers of high performance electronics continue to have system requirements that necessitate the implementation of embedded resistors in microelectronic package and multilayer printed circui .. read more
Author(s)
Rocky Hilburn,Craig Hasegawa,Jiangtao Wang
Event
IPC APEX EXPO 2008

The Embedded Passives Journey

When planning a trip for the first time there is usually a significant amount of planning and preparation involved. First,the destination is chosen that meets the objective (e.g. Las Vegas for .. read more
Author(s)
Bill Devenish,Andrew Palczewski
Event
IPC APEX EXPO 2008

The Study of High Density PCB Reliability

The increase in board routing density,decrease the hole-to-hole spacing and lower to 0.30mm. High aspect ration PTH reliability is not the major issue since the plating copper has at least 20% .. read more
Author(s)
Huang Mingli,Zhang Shun,Ju Yuandao
Event
IPC APEX EXPO 2008

Laser Micromachining of Barium Titanate (BaTiO3)-Polymer Nanocomposite Based Flexible/Rollable Capacitors

This paper discusses laser micromachining of thin films. In particular,recent developments on high capacitance,large area,thin,flexible/rollable embedded capacitors are highlighted. A variety o .. read more
Author(s)
Rabindra N. Das,Frank D. Egitto,John M. Lauffer,Voya R. Markovich
Event
IPC APEX EXPO 2008

Optimising Rheology for Package-on-Package Flux Dip Processes

The continued drive for more compact and lightweight handheld mobile devices has forcibly pushed the electronics assembly industry to look for novel packaging and assembly technologies. One of .. read more
Author(s)
Steve Brown,Michael Liberatore,Andy Yuen
Event
IPC APEX EXPO 2008

Ultra-Thin 3D Package Development and Qualification Testing

The motivation for developing higher density IC packaging continues to be the personal entertainment and the portable handset markets. Consumers? expectations are that each new generation of pr .. read more
Author(s)
Vern Solberg
Event
IPC APEX EXPO 2008

Process and Assembly Methods for Increased Yield of Package on Package Devices

Increased functionality and smaller devices are significant drivers in innovative packaging designs. One of the newer package types to be introduced into the market place in the past few years .. read more
Author(s)
Brian Toleno,Dan Maslyk
Event
IPC APEX EXPO 2008