New Technology to Meet Challenging Reflow Requirements
New packaging technologies are making higher demands on components and also jointing techniques. The application of
polymer electronics as well as the integration of optical components into the
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Event
IPC APEX EXPO 2008
Cool It! Quickly Take Your Oven from Lead-Free to Leaded
Mixed leaded and lead-free processing requires that reflow ovens change temperature. Cooling a modern oven can take a long time,even longer than an older oven because modern ovens are more insu
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Event
IPC APEX EXPO 2008
Flux Collection and Self-Clean Technique in Reflow Applications
The flux management system for a reflow oven is highly critical to the quality,cost,and yield of a reflow process. Flux accumulation and dripping inside the oven not only requires frequent main
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Event
IPC APEX EXPO 2008
Fluid Flow Mechanics: Key to Low Standoff Cleaning
In recent years,various studies have been issued on cleaning under low standoff components; most however,with incomplete
information. It is essential to revisit and describe the latest challeng
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Event
IPC APEX EXPO 2008
An Analytical Model for an Inline Counter Flow Processor
One of the most popular pieces of equipment in the PCB fabrication industry is the inline processor. These machines are used for a variety of tasks including resist removal,etching and cleaning
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Event
IPC APEX EXPO 2008
Engineered Cleaning Fluids Designed for Batch Processing
Highly dense circuit assemblies increase the cleaning challenge. Batch cleaning equipment designs provide a small footprint,low cleaning fluid consumption,and low cost of ownership. Batch clean
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Event
IPC APEX EXPO 2008
Methods for Choosing a Saponifier or Surfactant for Printed Circuit Board and Stencil Cleaning Applications
This paper will discuss the technical challenges associated with the selection of chemical additive for the printed circuit board assembly (PCBA) and stencil cleaning processes. The removal of
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Event
IPC APEX EXPO 2008
A Compliant and Creep Resistant SAC-Al (Ni) Alloy
Addition of Al into SAC alloys reduces the number of hard Ag3Sn and Cu6Sn5 IMC particles,and forms larger,softer non-stoichiometric AlAg and AlCu particles. This results in a significant reduct
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Event
IPC APEX EXPO 2008
Low-Silver BGA Assembly Phase I – Reflow Considerations and Joint Homogeneity Initial Report
Some Ball Grid Array suppliers are migrating their sphere alloys from SAC305 (3% Ag) or 405 (4% Ag) to alloys with lower silver contents. There are a numerous perceived benefits to this move in
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Event
IPC APEX EXPO 2008
Embedded Passives Predictability,As-Received and In-Service
Embedded resistors and capacitors provide high-density high-performance solutions,freeing up the surface for other
components and enabling tailored interconnect topology. This technology needs
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Event
IPC APEX EXPO 2008
Nano- and Micro-Filled Conducting Adhesives for Z-axis Interconnections
This paper discusses micro-filled epoxy-based conducting adhesives modified with nanoparticles for z-axis interconnections,
especially as it relates to package level fabrication,integration,and
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Event
IPC APEX EXPO 2008
Performing Flux-Technology for Pb-Free SN100C Solders
SN100C (Sn99Cu0.7 with Ni- and Ge-micro-additions) is a lead-free solder alloy that is finding increased acceptance globally and holds promise as a mainstream solution in terms of long-term sol
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Event
IPC APEX EXPO 2008
Design for Manufacturability in the Lead Free Wave Solder Process
The recent use of lead free alloys has made the wave solder process more challenging in terms of achieving acceptable solder joints for both SMT and PTH components. It has been found that the D
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Event
IPC APEX EXPO 2008
Design of Flexible RFID Tag and Rectifier Circuit using Low Cost Screen Printing Process
Flexible electronics is the future trend of the worldwide electronic industry. The RFID tag is one of the main applications in flexible electronics currently. This paper presents a flexible HF
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Event
IPC APEX EXPO 2008
Peel Strength of Deposited Adhesiveless FCCL,or,Why Don’t They Ever Say,“It Sticks Too Good?”
The peel test will be reviewed,with special attention given to deposited adhesiveless copperclads. Details of the specification are reviewed The relevance of the title subject will be addressed
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Event
IPC APEX EXPO 2008
Screen Printing Process for High Density Flexible Electronics
A series of advanced screen-printing processes have been developed to build functional high density flexible electronic circuits. Not only do the single layer circuits have fine conductor trace
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Event
IPC APEX EXPO 2008
Round-Robin,Predictor Models for T-Cycle life
Solder joints tend to crack after extended thermal cycling,if the component and the circuit board are CTE mis-matched. Predicting t-cycle lifetime is a crucial first step in optimizing product
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Event
IPC APEX EXPO 2008
Effect of Design Variables on the Reliability of Lead Free Area Array Connectors
As the use of area array connectors has become more widespread in electronic assemblies,the need to evaluate their reliability has increased. There is,however,limited information on how best to
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Event
IPC APEX EXPO 2008
Failure Analysis of Eutectic and Pb-Free Solder Alloys after High Stress Exposure
Failure analysis was performed on fourteen thermally cycled or vibration tested PDIP components from the JCAA-JG-PP Lead-Free Joint Test Project. The components differed in component finish,sol
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Event
IPC APEX EXPO 2008
Image Rotation to Mitigate the Fiberweave Effect its Impact on PCB Manufacturing
Typical PCB materials have inherent properties (the “Fiberweave Effect”) which can be detrimental to the Signal Integrity of the physical link. This presentation describes the effect and a mean
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Event
IPC APEX EXPO 2008
Manufacture and Performance of a Z-interconnect HDI Circuit Card
More and more circuit board designs require signals paths that can handle multi-gigahertz frequencies. The challenges for organic circuit boards,in meeting these electrical requirements,include
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Event
IPC APEX EXPO 2008
Towards a PCB Production Floor Metric for Go/No Go Testing of Lossy High Speed Transmission Lines
As designers strive to extract ever more performance from high speed transmission lines on FR4 substrates and their high speed derivatives,a requirement has arisen for a practical and robust “G
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Event
IPC APEX EXPO 2008
A Study of Alternative Lead Free Wave Alloys: From Process Yield to Reliability
Recent industry trends have focused around alternatives for the commonly used SAC305 or SAC405 alloys for wave soldering and solder fountain rework processes. Industry consortia are currently f
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Event
IPC APEX EXPO 2008
Comparison of Copper Erosion at Plated Through-Hole Knees in Motherboards Using SAC305 and an SnCuNiGe Alternative Alloy for Wave Soldering and Mini-pot Rework
Copper erosion from plated through holes (PTH) barrels in printed circuit boards (PCB) during both wave soldering and mini-pot rework can increase the risk of PTH reliability failures during fi
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Event
IPC APEX EXPO 2008
Effect of Contact Time on Lead-Free Wave Soldering
The increasing use of lead-free solder has introduced a new set of process parameters when setting up wave solder equipment for effective soldering. Determining the proper flow characteristics
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Event
IPC APEX EXPO 2008
New Reinforcement Material can Solve Heat and Co-Efficient of Thermal Expansion Challenges of the Printed Circuit Board and IC Substrate
Printed Circuit Boards (PCB) and IC Substrates are the essential building blocks of electronics. As the technology moves rapidly into the future,the electronics industry faces issues with hot s
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Event
IPC APEX EXPO 2008
Thermoplastic Substrates: Performance of Materials to Meet WEEE
Following the implementation of WEEE legislation,there will be an increasing interest in adopting more sustainable manufacturing processes and materials as targets are increased,and must be ach
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Event
IPC APEX EXPO 2008
Printable Nanocomposites for Electronic Packaging
Printing technologies provide a simple solution to build electronic circuits on low cost flexible substrates. Nanocomposites will play important role for developing advanced printable technolog
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Event
IPC APEX EXPO 2008
Ionic Analysis of Common Beverages Spilled on Electronics
Electronics,especially mobile electronic items,are subjected to unintentional abuse by having various beverages spilled onto or into them. Ion Chromatography and emission spectroscopy were used
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Event
IPC APEX EXPO 2008
The Path to Robust Electronics - Preventing Corrosion of PCB Assemblies
All things corrode,and the rate of corrosion among electronics devices is accelerating. Electronic devices are being used in more places than ever before. They are finding more uses,they're mor
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Event
IPC APEX EXPO 2008
Contamination of Hydrocarbon Ceramic Dielectric
Various forms of contamination on the surface of hydrocarbon ceramic dielectric PWBs have been observed following component population. Although contamination is occasionally observed on PWBs f
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Event
IPC APEX EXPO 2008
Using IPC/JEDEC-9704 & 9702 Standards for Strain Gage Testing of Printed Wiring Boards
(not available)
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Event
IPC Midwest 2007
JCAA/JGPP Consortia Lead Free Solder Project: High Performance Use Environment Testing Program
(not available)
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Event
IPC Midwest 2007
Printed Circuit Board Reliability and Integrity Characterization Using MAJIC
The recent need to develop lead-free electrical and electronic products has resulted in an increased demand to characterize
solder joint integrity. Many standards exist to evaluate the long ter
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Event
IPC Midwest 2007
Atmospheric Plasma – A New Surface Treatment Technology for Cleaning PCBs
Low-pressure plasmas have been used for many years to surface clean and functionalize substrates prior to downstream
converting operations; therefore,the benefits of plasma treatment are well r
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Event
IPC Midwest 2007
Engineered Cleaning Fluid and Mechanical Impingement Optimization Innovations
The complexity of the electronic assembly manufacturing environment increases with the miniaturization,low standoff components,and solder alloy advancements. Past history suggests that the clea
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Event
IPC Midwest 2007
Cleaning a No-Clean Flux on Contaminated Hardware as a Recovery Plan
There is a growing problem in the industry with no-clean flux technology and the after effects it can have on reliability. If the
fluxes are not fully complexed (not fully heat activated) there
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Event
IPC Midwest 2007
Defluxing of Eutectic and Lead-Free PCBs in a Single Cleaning Application
As the entire electronic manufacturing industry braced for the July 1,2006 deadline,it has been reevaluating the entire production process. Likewise,the precision cleaning industry must also
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Event
IPC Midwest 2007
Cleanliness Related Efforts in IPC Standards-Determining How Clean is Clean
(not available)
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Event
IPC Midwest 2007
Solving the Metric Pitch BGA & Micro BGA Dilemma
Solving "Fine Pitch" Metric Pitch BGA routing is becoming increasingly challenging for PCB design layout. There are solutions but they are very hard to find. This presentation will cover common
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Event
IPC Midwest 2007
Case Study on the Validation of SAC305 and SnCu Based Solders in SMT,Wave and Hand-soldering at the Contract Assembler Level
insure the same quality a customer has been accustomed to with a Sn63Pb37 process is achieved. The reflow,wave soldering
and hand assembly processes must all be optimized carefully to insure go
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Event
IPC Midwest 2007
Impact Evaluation of Solder Transfer Peak Temperatures on C4NP Lead Free Solder Bumps
C4NP (Controlled Collapsed Chip Connection-New Process) is a novel solder bumping technology developed by IBM and
commercialized by Suss MicroTec. C4NP is a solder transfer technology where mol
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Event
IPC Midwest 2007
Productivity and Cost Efficiency of Lead-Free Selective Soldering
With the advent of widespread lead-free soldering,the issue of copper erosion has surfaced as a major quality concern when
soldering RoHS compliant through-hole devices. Many contract electroni
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Event
IPC Midwest 2007
0.3mm W.L CSP Assembly
Due to the ever-aggressive
miniaturization program that is rolling
through the electronics industry,the
next component that is fast approaching
this horizon is the 0.3mm CSP
• This paper will r
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Event
IPC Midwest 2007
Mechanical Vibrations: Its Effect on Assembly Equipment and Methods of Characterization
As electronic packages keep shrinking in size,high-speed high-accuracy package assembly equipment are becoming more
sensitive to mechanical vibrations. Alignment,positional and pick & place acc
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Event
IPC Midwest 2007
A Unique Process that Eliminates Solder Drossand Improves QualityP. KAY’s MS2
(not available)
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Event
IPC Midwest 2007