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New Technology to Meet Challenging Reflow Requirements

New packaging technologies are making higher demands on components and also jointing techniques. The application of polymer electronics as well as the integration of optical components into the .. read more
Author(s)
Christian Ott
Event
IPC APEX EXPO 2008

Cool It! Quickly Take Your Oven from Lead-Free to Leaded

Mixed leaded and lead-free processing requires that reflow ovens change temperature. Cooling a modern oven can take a long time,even longer than an older oven because modern ovens are more insu .. read more
Author(s)
Jeffrey Baxter
Event
IPC APEX EXPO 2008

Flux Collection and Self-Clean Technique in Reflow Applications

The flux management system for a reflow oven is highly critical to the quality,cost,and yield of a reflow process. Flux accumulation and dripping inside the oven not only requires frequent main .. read more
Author(s)
Jon Dautenhahn,Rita Mohanty
Event
IPC APEX EXPO 2008

Fluid Flow Mechanics: Key to Low Standoff Cleaning

In recent years,various studies have been issued on cleaning under low standoff components; most however,with incomplete information. It is essential to revisit and describe the latest challeng .. read more
Author(s)
Harald Wack,Umut Tosun,Naveen Ravindran,Sylvain Chamousset,Joachim Becht,Steve Stach
Event
IPC APEX EXPO 2008

An Analytical Model for an Inline Counter Flow Processor

One of the most popular pieces of equipment in the PCB fabrication industry is the inline processor. These machines are used for a variety of tasks including resist removal,etching and cleaning .. read more
Author(s)
J. Lee Parker
Event
IPC APEX EXPO 2008

Engineered Cleaning Fluids Designed for Batch Processing

Highly dense circuit assemblies increase the cleaning challenge. Batch cleaning equipment designs provide a small footprint,low cleaning fluid consumption,and low cost of ownership. Batch clean .. read more
Author(s)
Mike Bixenman
Event
IPC APEX EXPO 2008

Methods for Choosing a Saponifier or Surfactant for Printed Circuit Board and Stencil Cleaning Applications

This paper will discuss the technical challenges associated with the selection of chemical additive for the printed circuit board assembly (PCBA) and stencil cleaning processes. The removal of .. read more
Author(s)
Ken Wilson,Charles Merz,Aaron Unterborn
Event
IPC APEX EXPO 2008

A Compliant and Creep Resistant SAC-Al (Ni) Alloy

Addition of Al into SAC alloys reduces the number of hard Ag3Sn and Cu6Sn5 IMC particles,and forms larger,softer non-stoichiometric AlAg and AlCu particles. This results in a significant reduct .. read more
Author(s)
Benlih Huang,Hong-Sik Hwang,Ning-Cheng Lee
Event
IPC APEX EXPO 2008

Low-Silver BGA Assembly Phase I – Reflow Considerations and Joint Homogeneity Initial Report

Some Ball Grid Array suppliers are migrating their sphere alloys from SAC305 (3% Ag) or 405 (4% Ag) to alloys with lower silver contents. There are a numerous perceived benefits to this move in .. read more
Author(s)
Chrys Shea,Ranjit Pandher,Ken Hubbard,Gnyaneshwar Ramakrishna,Ahmer Syed,Greg Henshall,Quyen Chu,Nick Tokotch,Lorraine Escuro,Mike Lapitan,Gary Ta,Anthony Babasa,Girish Wable
Event
IPC APEX EXPO 2008

Embedded Passives Predictability,As-Received and In-Service

Embedded resistors and capacitors provide high-density high-performance solutions,freeing up the surface for other components and enabling tailored interconnect topology. This technology needs .. read more
Author(s)
Tom Clifford
Event
IPC APEX EXPO 2008

Nano- and Micro-Filled Conducting Adhesives for Z-axis Interconnections

This paper discusses micro-filled epoxy-based conducting adhesives modified with nanoparticles for z-axis interconnections, especially as it relates to package level fabrication,integration,and .. read more
Author(s)
Rabindra N. Das,John Lauffer,Frank D. Egitto,Voya Markovich
Event
IPC APEX EXPO 2008

Performing Flux-Technology for Pb-Free SN100C Solders

SN100C (Sn99Cu0.7 with Ni- and Ge-micro-additions) is a lead-free solder alloy that is finding increased acceptance globally and holds promise as a mainstream solution in terms of long-term sol .. read more
Author(s)
Ineke van Tiggelen-Aarden,Eli Westerlaken
Event
IPC APEX EXPO 2008

Design for Manufacturability in the Lead Free Wave Solder Process

The recent use of lead free alloys has made the wave solder process more challenging in terms of achieving acceptable solder joints for both SMT and PTH components. It has been found that the D .. read more
Author(s)
Ramon Mendez,Mario Moreno,German Soto,Jessica Herrera,Craig Hamilton
Event
IPC APEX EXPO 2008

Design of Flexible RFID Tag and Rectifier Circuit using Low Cost Screen Printing Process

Flexible electronics is the future trend of the worldwide electronic industry. The RFID tag is one of the main applications in flexible electronics currently. This paper presents a flexible HF .. read more
Author(s)
Kuo-Chiang Chin,Cheng-Hua Tsai,Li-Chi Chang,Chang-Lin Wei,Wei-Ting Chen,Chang-Sheng Chen,Shinn-Juh Lai
Event
IPC APEX EXPO 2008

Peel Strength of Deposited Adhesiveless FCCL,or,Why Don’t They Ever Say,“It Sticks Too Good?”

The peel test will be reviewed,with special attention given to deposited adhesiveless copperclads. Details of the specification are reviewed The relevance of the title subject will be addressed .. read more
Author(s)
Brent Sweitzer
Event
IPC APEX EXPO 2008

Screen Printing Process for High Density Flexible Electronics

A series of advanced screen-printing processes have been developed to build functional high density flexible electronic circuits. Not only do the single layer circuits have fine conductor trace .. read more
Author(s)
Robert Turunen,Dominique Numakura,Robert Turunen,Dominique Numakura
Event
IPC APEX EXPO 2008

Round-Robin,Predictor Models for T-Cycle life

Solder joints tend to crack after extended thermal cycling,if the component and the circuit board are CTE mis-matched. Predicting t-cycle lifetime is a crucial first step in optimizing product .. read more
Author(s)
Tom Clifford
Event
IPC APEX EXPO 2008

Effect of Design Variables on the Reliability of Lead Free Area Array Connectors

As the use of area array connectors has become more widespread in electronic assemblies,the need to evaluate their reliability has increased. There is,however,limited information on how best to .. read more
Author(s)
Heather McCormick,Alex Chan,Don Harper
Event
IPC APEX EXPO 2008

Failure Analysis of Eutectic and Pb-Free Solder Alloys after High Stress Exposure

Failure analysis was performed on fourteen thermally cycled or vibration tested PDIP components from the JCAA-JG-PP Lead-Free Joint Test Project. The components differed in component finish,sol .. read more
Author(s)
Christian Navarro,Harvey Abramowitz,Dennis Fritz
Event
IPC APEX EXPO 2008

Image Rotation to Mitigate the Fiberweave Effect its Impact on PCB Manufacturing

Typical PCB materials have inherent properties (the “Fiberweave Effect”) which can be detrimental to the Signal Integrity of the physical link. This presentation describes the effect and a mean .. read more
Author(s)
Jon Kuchy,Jeff Loyer
Event
IPC APEX EXPO 2008

Manufacture and Performance of a Z-interconnect HDI Circuit Card

More and more circuit board designs require signals paths that can handle multi-gigahertz frequencies. The challenges for organic circuit boards,in meeting these electrical requirements,include .. read more
Author(s)
Michael Rowlands,Rabindra Das,John Lauffer,Voya Markovich
Event
IPC APEX EXPO 2008

Towards a PCB Production Floor Metric for Go/No Go Testing of Lossy High Speed Transmission Lines

As designers strive to extract ever more performance from high speed transmission lines on FR4 substrates and their high speed derivatives,a requirement has arisen for a practical and robust “G .. read more
Author(s)
Brandon Gore,Richard Mellitz,Jeff Loyer,Martyn Gaudion,Jean Burnikell,Paul Carre
Event
IPC APEX EXPO 2008

A Study of Alternative Lead Free Wave Alloys: From Process Yield to Reliability

Recent industry trends have focused around alternatives for the commonly used SAC305 or SAC405 alloys for wave soldering and solder fountain rework processes. Industry consortia are currently f .. read more
Author(s)
Craig Hamilton,Mario Moreno,Ramon Mendez,German Soto,Jessica Herrera,Matthew Kelly,Jim Bielick
Event
IPC APEX EXPO 2008

Comparison of Copper Erosion at Plated Through-Hole Knees in Motherboards Using SAC305 and an SnCuNiGe Alternative Alloy for Wave Soldering and Mini-pot Rework

Copper erosion from plated through holes (PTH) barrels in printed circuit boards (PCB) during both wave soldering and mini-pot rework can increase the risk of PTH reliability failures during fi .. read more
Author(s)
Alan Donaldson,Raiyo Aspandiar,Kantesh Doss
Event
IPC APEX EXPO 2008

Effect of Contact Time on Lead-Free Wave Soldering

The increasing use of lead-free solder has introduced a new set of process parameters when setting up wave solder equipment for effective soldering. Determining the proper flow characteristics .. read more
Author(s)
Jim Morris,Richard Szymanowski
Event
IPC APEX EXPO 2008

New Reinforcement Material can Solve Heat and Co-Efficient of Thermal Expansion Challenges of the Printed Circuit Board and IC Substrate

Printed Circuit Boards (PCB) and IC Substrates are the essential building blocks of electronics. As the technology moves rapidly into the future,the electronics industry faces issues with hot s .. read more
Author(s)
Kris Vasoya
Event
IPC APEX EXPO 2008

Thermoplastic Substrates: Performance of Materials to Meet WEEE

Following the implementation of WEEE legislation,there will be an increasing interest in adopting more sustainable manufacturing processes and materials as targets are increased,and must be ach .. read more
Author(s)
Christopher Hunt,Martin Wickham,Ling Zou
Event
IPC APEX EXPO 2008

Printable Nanocomposites for Electronic Packaging

Printing technologies provide a simple solution to build electronic circuits on low cost flexible substrates. Nanocomposites will play important role for developing advanced printable technolog .. read more
Author(s)
Rabindra N. Das,How Lin,John M. Lauffer,Michael Rowlands,Norman Card,Voya R. Markovich
Event
IPC APEX EXPO 2008

Ionic Analysis of Common Beverages Spilled on Electronics

Electronics,especially mobile electronic items,are subjected to unintentional abuse by having various beverages spilled onto or into them. Ion Chromatography and emission spectroscopy were used .. read more
Author(s)
Cameron O‟Neil,Alexandre Romanov,Bev Christian
Event
IPC APEX EXPO 2008

The Path to Robust Electronics - Preventing Corrosion of PCB Assemblies

All things corrode,and the rate of corrosion among electronics devices is accelerating. Electronic devices are being used in more places than ever before. They are finding more uses,they're mor .. read more
Author(s)
Donald Cullen
Event
IPC APEX EXPO 2008

Contamination of Hydrocarbon Ceramic Dielectric

Various forms of contamination on the surface of hydrocarbon ceramic dielectric PWBs have been observed following component population. Although contamination is occasionally observed on PWBs f .. read more
Author(s)
Michael Vernoy,Patrick Case,Mahendra Gandhi,Eric Hong
Event
IPC APEX EXPO 2008

An OEM's View of Lead Free Assembly Reliability

(not available) .. read more
Author(s)
Karl Sauter
Event
IPC Midwest 2007

Printed Circuit Board Reliability and Integrity Characterization Using MAJIC

The recent need to develop lead-free electrical and electronic products has resulted in an increased demand to characterize solder joint integrity. Many standards exist to evaluate the long ter .. read more
Author(s)
M. Simard-Normandin
Event
IPC Midwest 2007

Atmospheric Plasma – A New Surface Treatment Technology for Cleaning PCBs

Low-pressure plasmas have been used for many years to surface clean and functionalize substrates prior to downstream converting operations; therefore,the benefits of plasma treatment are well r .. read more
Author(s)
Rory A. Wolf
Event
IPC Midwest 2007

Engineered Cleaning Fluid and Mechanical Impingement Optimization Innovations

The complexity of the electronic assembly manufacturing environment increases with the miniaturization,low standoff components,and solder alloy advancements. Past history suggests that the clea .. read more
Author(s)
Mike Bixenman
Event
IPC Midwest 2007

Cleaning a No-Clean Flux on Contaminated Hardware as a Recovery Plan

There is a growing problem in the industry with no-clean flux technology and the after effects it can have on reliability. If the fluxes are not fully complexed (not fully heat activated) there .. read more
Author(s)
Eric Camden
Event
IPC Midwest 2007

Defluxing of Eutectic and Lead-Free PCBs in a Single Cleaning Application

As the entire electronic manufacturing industry braced for the July 1,2006 deadline,it has been reevaluating the entire production process. Likewise,the precision cleaning industry must also .. read more
Author(s)
Umut Tosun,M.S. Chem. Eng.
Event
IPC Midwest 2007

PCB Library Creation and Maintenance

(not available) .. read more
Author(s)
Susy Webb,CID Sr PCB Designer
Event
IPC Midwest 2007

Grounding to Control Noise and EMI

(not available) .. read more
Author(s)
Rick Hartley
Event
IPC Midwest 2007

The Designers View of Lead Free

(not available) .. read more
Author(s)
Gary Ferrari CID+,CMI
Event
IPC Midwest 2007

Solving the Metric Pitch BGA & Micro BGA Dilemma

Solving "Fine Pitch" Metric Pitch BGA routing is becoming increasingly challenging for PCB design layout. There are solutions but they are very hard to find. This presentation will cover common .. read more
Author(s)
Tom Hausherr
Event
IPC Midwest 2007

Case Study on the Validation of SAC305 and SnCu Based Solders in SMT,Wave and Hand-soldering at the Contract Assembler Level

insure the same quality a customer has been accustomed to with a Sn63Pb37 process is achieved. The reflow,wave soldering and hand assembly processes must all be optimized carefully to insure go .. read more
Author(s)
Peter Biocca,Carlos Rivas
Event
IPC Midwest 2007

Impact Evaluation of Solder Transfer Peak Temperatures on C4NP Lead Free Solder Bumps

C4NP (Controlled Collapsed Chip Connection-New Process) is a novel solder bumping technology developed by IBM and commercialized by Suss MicroTec. C4NP is a solder transfer technology where mol .. read more
Author(s)
Jayshree Shah,Hai P. Longworth,David Hawken
Event
IPC Midwest 2007

Productivity and Cost Efficiency of Lead-Free Selective Soldering

With the advent of widespread lead-free soldering,the issue of copper erosion has surfaced as a major quality concern when soldering RoHS compliant through-hole devices. Many contract electroni .. read more
Author(s)
Alan Cable
Event
IPC Midwest 2007

0.3mm W.L CSP Assembly

Due to the ever-aggressive miniaturization program that is rolling through the electronics industry,the next component that is fast approaching this horizon is the 0.3mm CSP • This paper will r .. read more
Author(s)
Clive Ashmore
Event
IPC Midwest 2007

Mechanical Vibrations: Its Effect on Assembly Equipment and Methods of Characterization

As electronic packages keep shrinking in size,high-speed high-accuracy package assembly equipment are becoming more sensitive to mechanical vibrations. Alignment,positional and pick & place acc .. read more
Author(s)
Pranav Desai
Event
IPC Midwest 2007

A Unique Process that Eliminates Solder Drossand Improves QualityP. KAY’s MS2

(not available) .. read more
Author(s)
Jay Hardin,Daniel (Baer) Feinberg,Erik Severin
Event
IPC Midwest 2007