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Predictability for PCB Layout Density

The trend towards increasingly complex designs with smaller physical sizes has been translated into ever-increasing pressure on system developers to pack more functions and options into a given .. read more
Author(s)
Ruth Kastner,Eliahu Moshe
Event
IPC APEX EXPO 2009

Designers Guide to Lead-Free SMT: Components,PCB Materials,Plating and Surface Coatings

For decades the manufacturers of electronic components have furnished products that were most compatible with soldering processes that employed a eutectic alloy composition that contained tin a .. read more
Author(s)
Vern Solberg
Event
IPC APEX EXPO 2009

Assembly and Reliability Investigation of Package on Package

This paper discusses the results of several independent experiments designed to address the many aspects of successful PoP integration. Assembly through the use of in-line stacking and pre-stac .. read more
Author(s)
Brian Roggeman,Michael Meilunas
Event
IPC APEX EXPO 2009

Development of a Lead-Free Alloy for High-Reliability,High-Temperature Applications

Though the electronics industry is nearing the 3-year anniversary marking the ban of lead from electronics products,several challenges still remain with existing lead-free materials for certain .. read more
Author(s)
Hector Steen,Brian Toleno
Event
IPC APEX EXPO 2009

Thermal Cycle Testing of PWBs – Methodology

Reliability testing of printed wire boards (PWBs) by thermal cycling offers the ability to compare relative survivability through assembly and reliability in the end use environment. This artic .. read more
Author(s)
Mike Freda,Paul Reid
Event
IPC APEX EXPO 2009

The Effect of Functional Pads and Pitch on Via Reliability using Thermal Cycling and Interconnect Stress Testing

European legislation has meant that lead-free solders now dominate mainstream electronics manufacturing. These replacement solders are all high tin alloys with significantly higher melting poin .. read more
Author(s)
Christopher Hunt,Martin Wickham,Bill Birch,Jason Furlong
Event
IPC APEX EXPO 2009

Reliability and Failure Mechanisms of Laminate Substrates in a Pb-free World

The plated thru hole has changed considerably in 50 years of electronic packaging,but in its many forms remains the most common interconnection in 1st and 2nd level electronic packaging,and is .. read more
Author(s)
Kevin Knadle
Event
IPC APEX EXPO 2009

Blind Micro Via and Through Hole Filling in Horizontal Conveyorised Production System

This paper presents a novel electrolytic copper panel plate system incorporating equipment and specially developed electrolyte which enables filling of blind micro vias with a minimum of surfac .. read more
Author(s)
Stephen Kenny,Mike Palazzola
Event
IPC APEX EXPO 2009

Next Generation Pattern Electroplating Process for Microvia Filling and Through Hole Plating

The use of electrodeposited copper for filling blind microvias has grown rapidly to become an essential and widely adopted process used by various Printed Circuit Board (PCB) and package substr .. read more
Author(s)
Mark Lefebvre,Elie Najjar,Luis Gomez,Leon Barstad
Event
IPC APEX EXPO 2009

Reliable Acid Copper Plating for Metallization of PCB

Copper plating is widely used in the electronic industry for fabrication of electronic devices. It is particularly useful for fabrication of printed circuit boards and semiconductors. Copper is .. read more
Author(s)
Maria Nikolova,Jim Watkowski,Don DeSalvo,Ron Blake
Event
IPC APEX EXPO 2009

The Digital Solder Paste

Since the beginning of Surface Mount Technology over 40 years ago solder paste has been an integral element in electronics assembly. Historically solder paste design and development has been,in .. read more
Author(s)
Rick Lathrop
Event
IPC APEX EXPO 2009

Estimating Stencil Life and Ideal Heating Profile of Solder Paste Using Advanced Thermo-Gravimetric Analysis

Thermo-gravimetric Analysis (TGA) measures weight changes in a material as a function of temperature (or time) under a controlled atmosphere. This technique is currently used in the design phas .. read more
Author(s)
Gerjan Diepstraten,Di Wu
Event
IPC APEX EXPO 2009

Closed Loop Printer Control

Stencil printing is a critical first step in surface mount assembly. It is often cited that the solder paste printing operation causes about 50%-80% of the defects found in the assembly of PCBs .. read more
Author(s)
John Ufford,Rita Mohanty
Event
IPC APEX EXPO 2009

Analysis of Voiding Levels under QFN Package Central Terminations and their Correlation to Paste Deposition Volumes and Propensity for Device Stand-off and Poor Joint Quality

The Quad Flat Pack No Leads (QFN) type of leadless package,also known as Land Grid Array (LGA),is rapidly increasing in use for wireless,automotive,telecom and many other areas because of its l .. read more
Author(s)
David Bernard,Bob Willis,Martin Morrell,Matthew Beadel
Event
IPC APEX EXPO 2009

Effect of Conductor Surface Roughness upon Measured Loss and Extracted Values of PCB Laminate Material Dissipation Factor

Prediction of accurate values for insertion loss (S21) on printed circuit boards has become ever more critical to SI modeling as signal speeds required for next-generation networking equipment .. read more
Author(s)
Scott Hinaga,Marina Y. Koledintseva,Praveen K. Reddy Anmula,James L. Drewniak
Event
IPC APEX EXPO 2009

The Landscape of PCB Technology is changing rapidly. How Will AOI Testing Keep Up?

Ideas,manufacturing processes,materials and components that were in the realm of science fiction a few years ago are now being adopted into mainstream PCB products. Devices are getting smaller, .. read more
Author(s)
Pamela Lipson,Lyle Sherwood
Event
IPC APEX EXPO 2009

Optimizing the Automated Assembly Process for Filled-Polymer Based Thermal Bondlines

Great efforts are expended by researchers to develop new and better thermal interface materials. In contrast,optimization of the performance of a given material is usually left to more empirica .. read more
Author(s)
David F. Rae,Peter Borgesen
Event
IPC APEX EXPO 2009

Effects of Environmental Exposure on the Performance of Electrically Conductive Film Adhesives for RF Grounding Applications

As more power is driven through active devices,the integrity of materials used to make the electrically conductive interfaces is becoming ever more critical to the performance of RF radar syste .. read more
Author(s)
Jing Fan,Art Ackerman,Doug Katze,Jayesh Shah,Matthew Eveline,Nishitha Andra,Daniel Blazej
Event
IPC APEX EXPO 2009

Mechanically Drilled Controlled Depth Micro Vias an Alternative to Laser Drilling

As the requirements for controlled depth micro-vias become ever increasing in today’s market place the best feasible solution appears to be laser drilling. However laser drilling can be problem .. read more
Author(s)
Robert Lupfer
Event
IPC APEX EXPO 2009

The Effect of the Incorporation of Tougheners on the Drillability of Epoxy-based Electrical Laminates

The transition to lead-free solders has presented significant challenges for the electronics industry. One of the challenges is that typical lead-free soldering temperatures are much higher tha .. read more
Author(s)
Lameck Banda,James Godschalx,Robert Hearn,Michael Mullins
Event
IPC APEX EXPO 2009

Drilling of Printed Circuit Boards: An Innovative,Engineered Entry Material for Improving Accuracy of Micro and Small Diameter Drills

The interaction of the drill entry material and the drill tool are critical to producing accurately aligned connections between the different layers in a printed circuit board. The trend toward .. read more
Author(s)
Rocky Hilburn,Paul St. John,Joe Bevan
Event
IPC APEX EXPO 2009

Economic and Technical Advantages of Chemical Dross Elimination and Prevention

Dross generation has always been a costly issue for the electronics assembly industry. At least half,and in many cases,more than half of the metal (solder) purchased for electronic manufacture .. read more
Author(s)
Daniel (Baer) Feinberg
Event
IPC APEX EXPO 2009

Effects of an Appropriate PCB Layout and Soldering Nozzle Design on Quality and Cost Structure in Selective Soldering Processes

The globalization of markets results in stronger competition with clearly noticeably cost pressure. For companies producing electronic equipment it is therefore of existential importance to red .. read more
Author(s)
Reiner Zoch,Christian Ott
Event
IPC APEX EXPO 2009

The Study of the Nitrogen Effect for Wave Soldering Process

Recently,with significant increasing of solder manufacturing cost due to raw materials,electronics makers are also faced with the same difficulty. And they are finding solutions that save cost .. read more
Author(s)
Han-Na Noh,Jae-Chan Kim,Dong-Woon Park,Il-Je Cho,Min-Jin Oh
Event
IPC APEX EXPO 2009

Selective Soldering for Interconnection Technology Used in Enterprise Communication Apparatuses

At times,wave soldering or reflow involving the entire assembly are not applicable for soldering of components. Selective soldering techniques vary widely in their ability to produce high quali .. read more
Author(s)
Mark Woolley,Wesley Brown,Jae Choi
Event
IPC APEX EXPO 2009

3 Steps to Successful Solder Paste Selection

Choosing a solder paste can make or break an assembly process. By choosing the right solder paste for the application,you will achieve the highest process consistency and solder joint quality. .. read more
Author(s)
John Vivari
Event
IPC APEX EXPO 2009

Step Stencil design when 01005 and 0.3mm pitch uBGA’s coexist with RF Shields

Some of the new handheld communication devices offer real challenges to the paste printing process. Normally,there are very small devices like 01005 chip components as well as 0.3 mm pitch uBGA .. read more
Author(s)
William E. Coleman
Event
IPC APEX EXPO 2009

Broadband Printing: The New SMT Challenge

The Surface Mount Technology (SMT) industry has overcome many challenges in the last 30 years,since its introduction in the 1980’s. One recent challenge has been the lead-free assembly. People .. read more
Author(s)
Rita Mohanty,Vatsal Shah,Gary Nicholls,Ron Tripp
Event
IPC APEX EXPO 2009

Establishing a Precision Stencil Printing Process for Miniaturized Electronics Assembly

The advent of miniaturized electronics for mobile phones and other portable devices has required the assembly of smaller and smaller components. Currently 01005 passives and 0.3 mm CSPs are som .. read more
Author(s)
Chris Anglin
Event
IPC APEX EXPO 2009

Effect of Plasma Surface Treatment for Peel Strength of Metallization Based on Polyimide

The purpose of this study is to investigate the optimum plasma processing as a pre-treatment for the surface of Polyimide (PI) in order to increase adhesion strength of electroless copper (Cu) .. read more
Author(s)
Akira Takeuchi,Takahiro Kurahashi,Kiyotaka Kato
Event
IPC APEX EXPO 2009

New Technology to Improve Etching Performance using Shiny Side Surface Treatment for HDI

This paper discusses a new technology to improve etching performance using shiny side surface treatment on copper foil. Until now,a lot of electro-deposited copper foils (ED foil) with very low .. read more
Author(s)
Keisuke Yamanishi
Event
IPC APEX EXPO 2009

When Precision is not good enough

As PCB designs become ever more complex with more sequential build up layers,tighter annular ring designs and broader range of advanced materials,understanding the effect of material distortion .. read more
Author(s)
Andrew Kelley
Event
IPC APEX EXPO 2009

Top Doing More With Less

A new technology for MLB pressing has been developed by MBT and industry partners,called TOP,Temperature Optimised Process. The goal was to reduce energy consumption and to improve product qual .. read more
Author(s)
Dieter Backhaus
Event
IPC APEX EXPO 2009

An Analytical Approach for the Design of Buried Capacitance PCBs

There are presently several techniques for forming a buried capacitor in the core of a multilayer board. For purposes of this discussion,attention will be directed toward a sheet capacitor; alt .. read more
Author(s)
J. Lee Parker
Event
IPC APEX EXPO 2009

Embedded Passives Become Mainstream Technology,Finally!

Embedded passives,especially embedded resistors and capacitors have been a hot topic since the mid-to-late 1990s. It is easy to understand why they have generated so much interest. Technology c .. read more
Author(s)
Joel S. Peiffer
Event
IPC APEX EXPO 2009

RoHS War Stories

The following article is a series of “from the trenches” stories,taken both from the perspective of an electronics manufacturer and an environmental compliance consultancy. The accounts below p .. read more
Author(s)
Bev Christian,Michael Fry
Event
IPC APEX EXPO 2009

Laboratory 101: A Guide to Understanding your Testing Laboratory

Within today’s Consumer Electronics Industry,a laboratory report listing elemental content is standard protocol. Understanding the information listed within a lab report can be difficult and un .. read more
Author(s)
Jim Cronin
Event
IPC APEX EXPO 2009

Hot Air Solder Leveling in the Lead-free Era

Although the advantages of Hot Air Solder Leveling (HASL) in providing the most robust solderable finish for printed circuit boards are well recognized,in the years leading up to the implementa .. read more
Author(s)
Keith Sweatman
Event
IPC APEX EXPO 2009

Creep Corrosion of PWB Final Finishes: Its Cause and Prevention

As the electronic industry moves to lead-free assembly and finer-pitch circuits,widely used printed wiring board (PWB) finish,SnPb HASL,has been replaced with lead-free and coplanar PWB finishe .. read more
Author(s)
C. Xu,J. Smetana,J. Franey,G. Guerra,D. Fleming,W. Reents,Dennis Willie,Alfredo Garcia I.,Guadalupe Encinas,Jiang Xiaodong
Event
IPC APEX EXPO 2009

Collaborative Cleaning Process Innovations from Managing Experience and Learning Curves

Moore’s Law infers that the number of transistors on a chip doubles approximately every two years. Consistent with Moore’s Law,high reliability electronic devices build faster processing speed .. read more
Author(s)
Mike Bixenman,Dirk Ellis,John Neiderman
Event
IPC APEX EXPO 2009

Pockets of Contamination That Are Causing Field Failures and How to Avoid Them

The areas of entrapment on cleaned and no-clean assemblies are showing higher levels of contamination around BGA’s,in microvias and particularly under components like the QFN. Flux residues tra .. read more
Author(s)
Eric Camden
Event
IPC APEX EXPO 2009

Virtual Access Technique Extends Test Coverage on PCB Assemblies

With greater time to market and time to volume pressures,manufacturers of populated printed circuit boards have traditionally relied upon un-powered vectorless testing to quickly and reliably i .. read more
Author(s)
Anthony J. Suto
Event
IPC APEX EXPO 2009

RFS Handler Cone Chuck Simplification for Effective Handling Performance

In today’s manufacturing world,higher equipment utilization and lower operating cost is the way forward. Newer machineries are usually well equipped to get the job done as they are manufactured .. read more
Author(s)
Darin Moreira
Event
IPC APEX EXPO 2009

Flexible LED Arrays made by all screen printing Process

Many flat panel display technologies were developed and commercialized since 1980s. Today,liquid crystal display panels (LCD) and plasma display panels (PDP) have the lion’s share of the large .. read more
Author(s)
Masafumi Nakayama,Takashi Yamamoto,Robert Turunen,Dominique Numakura
Event
IPC APEX EXPO 2009

Fine Line Thick Film Circuits with High Conductivity Built on Flexible Substrates are Capable of Soldering

Previously,the general understanding about polymer-base thick film flexible circuits consisted of low density with low electrical conductivity because of the organic matrix in the conductor mat .. read more
Author(s)
Takashi Yamamoto,Masafumi Nakayama,Robert Turunen,Dominique Numakura
Event
IPC APEX EXPO 2009

Design for Low-Halogen Green Electronics

Green Design has recently gained significant interest in the electronics industry all over the world and will remain one of the hottest topics for the upcoming years. Besides reduction of consu .. read more
Author(s)
Tamim P. Sidiki,Robert D. Hilty,Joanne Shipe
Event
IPC APEX EXPO 2009

Liquid Photoresist and Soldermask Processing The Real Environmental Impact

Since the early days of PWBs,liquid photoresists and soldermasks have played indispensable roles in the manufacturing process. From the introduction of the original Kodak Photo Resist (KPR) and .. read more
Author(s)
Steven M. Johnson
Event
IPC APEX EXPO 2009

Challenges toward Implementing a Halogen-Free PCB Assembly Process

The electronics industry continues to strive to provide more environmentally friendly products. This movement is partly due to legislation from various countries,partly due to public outcry fro .. read more
Author(s)
Timothy Jensen,Ron Lasky
Event
IPC APEX EXPO 2009

Root Cause of Corrosion on Aluminum Bond Pads

During the process from wafer fabrication to completing the final plastic package there are a number of upstream processes that negatively impact subsequent operations. Problems at wirebond can .. read more
Author(s)
Terence Q. Collier
Event
IPC APEX EXPO 2009

Selective Electroless Nickel and Gold Plating of Individual Integrated Circuits for Thermocompression Gold Stud Bump Flip-Chip Attachment

Flip chip bonding is the most desirable direct chip attachment approach for minimizing electronic assembly size as well as improving device performance. For most prototyping applications it is .. read more
Author(s)
David M Lee,Eldwin L Dodson,Guy V Clatterbaugh
Event
IPC APEX EXPO 2009