Predictability for PCB Layout Density
The trend towards increasingly complex designs with smaller physical sizes has been translated into ever-increasing pressure on system developers to pack more functions and options into a given
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Event
IPC APEX EXPO 2009
Designers Guide to Lead-Free SMT: Components,PCB Materials,Plating and Surface Coatings
For decades the manufacturers of electronic components have furnished products that were most compatible with soldering
processes that employed a eutectic alloy composition that contained tin a
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Event
IPC APEX EXPO 2009
Assembly and Reliability Investigation of Package on Package
This paper discusses the results of several independent experiments designed to address the many aspects of successful PoP integration. Assembly through the use of in-line stacking and pre-stac
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Event
IPC APEX EXPO 2009
Development of a Lead-Free Alloy for High-Reliability,High-Temperature Applications
Though the electronics industry is nearing the 3-year anniversary marking the ban of lead from electronics products,several
challenges still remain with existing lead-free materials for certain
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Event
IPC APEX EXPO 2009
Thermal Cycle Testing of PWBs – Methodology
Reliability testing of printed wire boards (PWBs) by thermal cycling offers the ability to compare relative survivability through assembly and reliability in the end use environment. This artic
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Event
IPC APEX EXPO 2009
The Effect of Functional Pads and Pitch on Via Reliability using Thermal Cycling and Interconnect Stress Testing
European legislation has meant that lead-free solders now dominate mainstream electronics manufacturing. These
replacement solders are all high tin alloys with significantly higher melting poin
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Event
IPC APEX EXPO 2009
Reliability and Failure Mechanisms of Laminate Substrates in a Pb-free World
The plated thru hole has changed considerably in 50 years of electronic packaging,but in its many forms remains the most
common interconnection in 1st and 2nd level electronic packaging,and is
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Event
IPC APEX EXPO 2009
Blind Micro Via and Through Hole Filling in Horizontal Conveyorised Production System
This paper presents a novel electrolytic copper panel plate system incorporating equipment and specially developed electrolyte which enables filling of blind micro vias with a minimum of surfac
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Event
IPC APEX EXPO 2009
Next Generation Pattern Electroplating Process for Microvia Filling and Through Hole Plating
The use of electrodeposited copper for filling blind microvias has grown rapidly to become an essential and widely adopted
process used by various Printed Circuit Board (PCB) and package substr
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Event
IPC APEX EXPO 2009
Reliable Acid Copper Plating for Metallization of PCB
Copper plating is widely used in the electronic industry for fabrication of electronic devices. It is particularly useful for
fabrication of printed circuit boards and semiconductors. Copper is
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Event
IPC APEX EXPO 2009
The Digital Solder Paste
Since the beginning of Surface Mount Technology over 40 years ago solder paste has been an integral element in electronics assembly. Historically solder paste design and development has been,in
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Event
IPC APEX EXPO 2009
Estimating Stencil Life and Ideal Heating Profile of Solder Paste Using Advanced Thermo-Gravimetric Analysis
Thermo-gravimetric Analysis (TGA) measures weight changes in a material as a function of temperature (or time) under a controlled atmosphere. This technique is currently used in the design phas
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Event
IPC APEX EXPO 2009
Closed Loop Printer Control
Stencil printing is a critical first step in surface mount assembly. It is often cited that the solder paste printing operation causes about 50%-80% of the defects found in the assembly of PCBs
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Event
IPC APEX EXPO 2009
Analysis of Voiding Levels under QFN Package Central Terminations and their Correlation to Paste Deposition Volumes and Propensity for Device Stand-off and Poor Joint Quality
The Quad Flat Pack No Leads (QFN) type of leadless package,also known as Land Grid Array (LGA),is rapidly increasing in use for wireless,automotive,telecom and many other areas because of its l
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Event
IPC APEX EXPO 2009
Effect of Conductor Surface Roughness upon Measured Loss and Extracted Values of PCB Laminate Material Dissipation Factor
Prediction of accurate values for insertion loss (S21) on printed circuit boards has become ever more critical to SI modeling as signal speeds required for next-generation networking equipment
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Event
IPC APEX EXPO 2009
The Landscape of PCB Technology is changing rapidly. How Will AOI Testing Keep Up?
Ideas,manufacturing processes,materials and components that were in the realm of science fiction a few years ago are now being adopted into mainstream PCB products. Devices are getting smaller,
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Event
IPC APEX EXPO 2009
Optimizing the Automated Assembly Process for Filled-Polymer Based Thermal Bondlines
Great efforts are expended by researchers to develop new and better thermal interface materials. In contrast,optimization of the performance of a given material is usually left to more empirica
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Event
IPC APEX EXPO 2009
Effects of Environmental Exposure on the Performance of Electrically Conductive Film Adhesives for RF Grounding Applications
As more power is driven through active devices,the integrity of materials used to make the electrically conductive interfaces is becoming ever more critical to the performance of RF radar syste
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Event
IPC APEX EXPO 2009
Mechanically Drilled Controlled Depth Micro Vias an Alternative to Laser Drilling
As the requirements for controlled depth micro-vias become ever increasing in today’s market place the best feasible solution
appears to be laser drilling. However laser drilling can be problem
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Event
IPC APEX EXPO 2009
The Effect of the Incorporation of Tougheners on the Drillability of Epoxy-based Electrical Laminates
The transition to lead-free solders has presented significant challenges for the electronics industry. One of the challenges is that typical lead-free soldering temperatures are much higher tha
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Event
IPC APEX EXPO 2009
Drilling of Printed Circuit Boards: An Innovative,Engineered Entry Material for Improving Accuracy of Micro and Small Diameter Drills
The interaction of the drill entry material and the drill tool are critical to producing accurately aligned connections between the different layers in a printed circuit board. The trend toward
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Event
IPC APEX EXPO 2009
Economic and Technical Advantages of Chemical Dross Elimination and Prevention
Dross generation has always been a costly issue for the electronics assembly industry. At least half,and in many cases,more than half of the metal (solder) purchased for electronic manufacture
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Event
IPC APEX EXPO 2009
Effects of an Appropriate PCB Layout and Soldering Nozzle Design on Quality and Cost Structure in Selective Soldering Processes
The globalization of markets results in stronger competition with clearly noticeably cost pressure. For companies producing electronic equipment it is therefore of existential importance to red
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Event
IPC APEX EXPO 2009
The Study of the Nitrogen Effect for Wave Soldering Process
Recently,with significant increasing of solder manufacturing cost due to raw materials,electronics makers are also faced with the same difficulty. And they are finding solutions that save cost
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Event
IPC APEX EXPO 2009
Selective Soldering for Interconnection Technology Used in Enterprise Communication Apparatuses
At times,wave soldering or reflow involving the entire assembly are not applicable for soldering of components. Selective soldering techniques vary widely in their ability to produce high quali
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Event
IPC APEX EXPO 2009
3 Steps to Successful Solder Paste Selection
Choosing a solder paste can make or break an assembly process. By choosing the right solder paste for the application,you will achieve the highest process consistency and solder joint quality.
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Event
IPC APEX EXPO 2009
Step Stencil design when 01005 and 0.3mm pitch uBGA’s coexist with RF Shields
Some of the new handheld communication devices offer real challenges to the paste printing process. Normally,there are very small devices like 01005 chip components as well as 0.3 mm pitch uBGA
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Event
IPC APEX EXPO 2009
Broadband Printing: The New SMT Challenge
The Surface Mount Technology (SMT) industry has overcome many challenges in the last 30 years,since its introduction in the 1980’s. One recent challenge has been the lead-free assembly. People
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Event
IPC APEX EXPO 2009
Establishing a Precision Stencil Printing Process for Miniaturized Electronics Assembly
The advent of miniaturized electronics for mobile phones and other portable devices has required the assembly of smaller and smaller components. Currently 01005 passives and 0.3 mm CSPs are som
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Event
IPC APEX EXPO 2009
Effect of Plasma Surface Treatment for Peel Strength of Metallization Based on Polyimide
The purpose of this study is to investigate the optimum plasma processing as a pre-treatment for the surface of Polyimide (PI) in order to increase adhesion strength of electroless copper (Cu)
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Event
IPC APEX EXPO 2009
New Technology to Improve Etching Performance using Shiny Side Surface Treatment for HDI
This paper discusses a new technology to improve etching performance using shiny side surface treatment on copper foil. Until now,a lot of electro-deposited copper foils (ED foil) with very low
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Event
IPC APEX EXPO 2009
When Precision is not good enough
As PCB designs become ever more complex with more sequential build up layers,tighter annular ring designs and broader range of advanced materials,understanding the effect of material distortion
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Event
IPC APEX EXPO 2009
Top Doing More With Less
A new technology for MLB pressing has been developed by MBT and industry partners,called TOP,Temperature Optimised Process. The goal was to reduce energy consumption and to improve product qual
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Event
IPC APEX EXPO 2009
An Analytical Approach for the Design of Buried Capacitance PCBs
There are presently several techniques for forming a buried capacitor in the core of a multilayer board. For purposes of this discussion,attention will be directed toward a sheet capacitor; alt
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Event
IPC APEX EXPO 2009
Embedded Passives Become Mainstream Technology,Finally!
Embedded passives,especially embedded resistors and capacitors have been a hot topic since the mid-to-late 1990s. It is easy to understand why they have generated so much interest. Technology c
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Event
IPC APEX EXPO 2009
RoHS War Stories
The following article is a series of “from the trenches” stories,taken both from the perspective of an electronics manufacturer and an environmental compliance consultancy. The accounts below p
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Event
IPC APEX EXPO 2009
Laboratory 101: A Guide to Understanding your Testing Laboratory
Within today’s Consumer Electronics Industry,a laboratory report listing elemental content is standard protocol. Understanding the information listed within a lab report can be difficult and un
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Event
IPC APEX EXPO 2009
Hot Air Solder Leveling in the Lead-free Era
Although the advantages of Hot Air Solder Leveling (HASL) in providing the most robust solderable finish for printed circuit boards are well recognized,in the years leading up to the implementa
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Event
IPC APEX EXPO 2009
Creep Corrosion of PWB Final Finishes: Its Cause and Prevention
As the electronic industry moves to lead-free assembly and finer-pitch circuits,widely used printed wiring board (PWB) finish,SnPb HASL,has been replaced with lead-free and coplanar PWB finishe
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Event
IPC APEX EXPO 2009
Collaborative Cleaning Process Innovations from Managing Experience and Learning Curves
Moore’s Law infers that the number of transistors on a chip doubles approximately every two years. Consistent with Moore’s Law,high reliability electronic devices build faster processing speed
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Event
IPC APEX EXPO 2009
Pockets of Contamination That Are Causing Field Failures and How to Avoid Them
The areas of entrapment on cleaned and no-clean assemblies are showing higher levels of contamination around BGA’s,in microvias and particularly under components like the QFN. Flux residues tra
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Event
IPC APEX EXPO 2009
Virtual Access Technique Extends Test Coverage on PCB Assemblies
With greater time to market and time to volume pressures,manufacturers of populated printed circuit boards have traditionally relied upon un-powered vectorless testing to quickly and reliably i
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Event
IPC APEX EXPO 2009
RFS Handler Cone Chuck Simplification for Effective Handling Performance
In today’s manufacturing world,higher equipment utilization and lower operating cost is the way forward. Newer machineries are usually well equipped to get the job done as they are manufactured
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Event
IPC APEX EXPO 2009
Flexible LED Arrays made by all screen printing Process
Many flat panel display technologies were developed and commercialized since 1980s. Today,liquid crystal display panels
(LCD) and plasma display panels (PDP) have the lion’s share of the large
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Event
IPC APEX EXPO 2009
Fine Line Thick Film Circuits with High Conductivity Built on Flexible Substrates are Capable of Soldering
Previously,the general understanding about polymer-base thick film flexible circuits consisted of low density with low electrical conductivity because of the organic matrix in the conductor mat
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Event
IPC APEX EXPO 2009
Design for Low-Halogen Green Electronics
Green Design has recently gained significant interest in the electronics industry all over the world and will remain one of the
hottest topics for the upcoming years. Besides reduction of consu
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Event
IPC APEX EXPO 2009
Liquid Photoresist and Soldermask Processing The Real Environmental Impact
Since the early days of PWBs,liquid photoresists and soldermasks have played indispensable roles in the manufacturing process. From the introduction of the original Kodak Photo Resist (KPR) and
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Event
IPC APEX EXPO 2009
Challenges toward Implementing a Halogen-Free PCB Assembly Process
The electronics industry continues to strive to provide more environmentally friendly products. This movement is partly due
to legislation from various countries,partly due to public outcry fro
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Event
IPC APEX EXPO 2009
Root Cause of Corrosion on Aluminum Bond Pads
During the process from wafer fabrication to completing the final plastic package there are a number of upstream processes that negatively impact subsequent operations. Problems at wirebond can
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Event
IPC APEX EXPO 2009
Selective Electroless Nickel and Gold Plating of Individual Integrated Circuits for Thermocompression Gold Stud Bump Flip-Chip Attachment
Flip chip bonding is the most desirable direct chip attachment approach for minimizing electronic assembly size as well as
improving device performance. For most prototyping applications it is
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Event
IPC APEX EXPO 2009