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Round Robin Evaluation of iNEMI Creep Corrosion Qualification Test

Creep corrosion on printed circuit boards (PCBs) is the corrosion of copper metallization and the creeping of the copper corrosion products across the PCB surfaces to the extent that they may e .. read more
Author(s)
Prabjit Singh,Larry Palmer,Haley Fu,Dem Lee,Jeffrey Lee,Karlos Guo,Jane Li,Simon Lee,Geoffrey Tong,Chen Xu
Event
IPC APEX EXPO 2018

Surviving 3K Thermal Cycles with Variable Void Levels

Electronics manufacturers are searching for new lead-free solders that can improve upon SAC305 voiding performance and that exceed the current thermal cycle performance of this solder in harsh .. read more
Author(s)
Rafael Padilla,Derek Daily,Tokuro Yamaki,Tomoyasu Yoshikawa,Masato Shimamura,Hayato Hiwatashi,Hiroaki Iseki,Tomohiro Yamagame
Event
IPC APEX EXPO 2018

Sn3.2Ag0.7Cu5.5Sb Solder Alloy with High Reliability Performance up to 175 C

A novel lead-free solder alloy 90.6Sn3.2Ag0.7Cu5.5Sb (SACSb),was developed targeted for high reliability with a wide service temperature capability. The alloy exhibited a melting temperature ra .. read more
Author(s)
Jie Geng,Hongwen Zhang,Francis Mutuku,Ning-Cheng Lee
Event
IPC APEX EXPO 2018

Practical Considerations for PCB Impedance Measurements

It is common for PCBs used for high frequency RF or high speed digital applications,to be tested for an impedance value prior to shipping the board. The controlled impedance board is typically .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2018

Hybrid S-Parameters Behavior of Weak and Strong Edge-Coupled Differential Lines on PCBs

Imbalanced weakly and strongly edge-coupled differential pairs on printed circuit boards (PCBs),both microstrip (MS) and stripline (SL),are studied under different conditions using mixed-mode S .. read more
Author(s)
Marina Y. Koledintseva,Joe Nuebel,Sergiu Radu,Karl Sauter,Tracey Vincent
Event
IPC APEX EXPO 2018

Equivalent Capacitance Approach to Obtain Effective Roughness Dielectric Parameters for Copper Foils

Effective Roughness Dielectric (ERD) is a homogeneous lossy dielectric layer of certain thickness with effective (averaged) dielectric parameters. The ERD layer is used to model copper foil rou .. read more
Author(s)
Marina Y. Koledintseva
Event
IPC APEX EXPO 2018

Study and Recommendation for Increasing PCB Surface Finish Shelf Life

Storage time allowed between bare printed circuit board manufacturing and assembly is quite limited. Based on an interpretation of IPC standards,shelf-life of the surface finish is the limiting .. read more
Author(s)
Florent Karpus,Francois Lechleiter,Sandrine Thomann,Bernard Ledain,Stephane Queguiner,Eric Allain,Bruno Leythienne
Event
IPC APEX EXPO 2018

Solder Joints Failure Under Low Strain-rate Cyclic Loading

Solder joint reliability has been a key issue for electronic assemblies and microelectronic packaging for many years. Many different factors can affect the solder joint reliability,such as pack .. read more
Author(s)
Jie Lian Ph.D.,Dennis Willie,Jada Chan,Francoise Sarrazin Ph.D.,Kelvin Wong,Christopher Vu,Wesley Tran,Tuyen Nguyen,Tu Tran,Anwar Mohammed Ph.D.,Michael Doiran
Event
IPC APEX EXPO 2018

A Novel Electroless Nickel Immersion Gold (ENIG) Surface Finish for Better Reliability of Electronic Assemblies

Conventional Electroless Nickel/Immersion Gold (ENIG) currently available in the market is prone to black-pad defects (hyper-corrosion related failures) associated with de-wetting of solder. EN .. read more
Author(s)
Kunal Shah Ph.D.
Event
IPC APEX EXPO 2018

Jet Printed Solder Paste and Cleaning Challenges

In case of broadband technology,component packages and other devices assembled on the PCBs are ever-shrinking,yet demands for quality,precision and reliability remain the same. Thus,how can man .. read more
Author(s)
Ravi Parthasarathy,Kalyan Nukala,Umut Tosun
Event
IPC APEX EXPO 2018

Monitoring the Cleaning Process using Industry 4.0 Methodology

Assemblers of printed circuit boards seek to provide their customers with high-quality products at the lowest possible cost. The total cost of production must take into account the complete pro .. read more
Author(s)
Mike Bixenman,Ram Wissel,Bobby Glidwell,Mark McMeen
Event
IPC APEX EXPO 2018

X-ray Inspection of Radiation Sensitive Devices Recommended Best Practices for Preprogramed Managed NAND

Automated X-ray inspection post solder reflow is used to automatically analyze and detect structural defects including solder voids,opens,shorts,insufficient solder and other defects. These def .. read more
Author(s)
Dave Rohona,Vineeth Bastin
Event
IPC APEX EXPO 2018

Electric Field Control - EOS Mystery Solved

A new discovery of missing fundamental controls in electronic manufacturing is the cause for most Electric Overstress failures generated by PCB and cable discharge events. This discovery develo .. read more
Author(s)
Michael Stevens
Event
IPC APEX EXPO 2018

PCBA Redesigns Done in the Right Way

Electronic component end-of-life (EOL) and declining prices are more problematic to industrial than consumer electronic products. Industrial electronic products typically have long product life .. read more
Author(s)
San Wong,Murad Kurwa
Event
IPC APEX EXPO 2018

Improved Interoperability Between MCAD and ECAD Design Tools

During the design of printed wiring boards,our engineers exchange files between the MCAD and ECAD tools in order to synchronize boards and to validate the fulfillment of design requirements. Be .. read more
Author(s)
Robb McCord,Kelli Hosier,Doug Renwick,Mike Rindos
Event
IPC APEX EXPO 2018

Library Management for an Ever-Evolving Diverse EDA Tool Industry

Any company that designs PCBAs that has gone through the throws of an acquisition,CAD tool change or even an EMS company with a varied customer base has to deal with more than one EDA tool and .. read more
Author(s)
Michelle Gleason
Event
IPC APEX EXPO 2018

Semi-Additive Process for Variant Polyimide Substrates in Ultra-Fine Flexible Circuitry

Ultra-fine flexible circuitry has been more and more applied in electronic devices due to their fast innovation and the increasing demand on miniaturization,light weight and flexibility in some .. read more
Author(s)
Fei Peng,Ernest Long,Jim Watkowski,William Bowerman
Event
IPC APEX EXPO 2018

Minimizing Signal Degradation in Flexible PCB Microstrip and Stripline Transmission Lines That Use Cross-Hatched Return Planes

In restricted-space applications,flexible PCBs must be able to fold with especially small bend radii. This in turn requires the return planes associated with microstrip and stripline transmissi .. read more
Author(s)
Franz Gisin
Event
IPC APEX EXPO 2018

Water Resistant,Sprayable and Dippable Nano-Coatings for Printed Circuit Assemblies

The electronics industry could benefit greatly from low cost,easy to apply coatings that can be applied to almost any PCBA surface in order to provide effective and practical water (damage) res .. read more
Author(s)
Howard "Rusty" Osgood,David Geiger,Christopher Vu,Kelvin Wong,Christian Biederman,Wesley Tran,Tuyen Nguyen,Ellen Ray
Event
IPC APEX EXPO 2018

Development of a High Temperature Protective Coating to Enable Organic Printed Circuit Boards to Operate at Higher Temperatures

Reliable operation of electronics at higher temperatures requires a combination of performance improvements in components,interconnects and substrates. Ceramic based substrate options can be co .. read more
Author(s)
Martin Wickham,Vimal Gopee,Adam Lewis,Christine Thorogood
Event
IPC APEX EXPO 2018

Analyzing a Printed Circuit Board Weave Exposure Condition and its Effects on Printed Wiring Assembly Functional Performance

Printed Circuit Board (PCB) weave texture and weave exposure are conditions that may appear similar if appropriate inspection techniques are not applied in a manner that can differentiate betwe .. read more
Author(s)
Wade Goldman,Andrew Dineen,Hailey Jordan,Curtis Leonard,Timothy Redling,Edward Arthur
Event
IPC APEX EXPO 2018

Acoustic Detection of Pad Craters in Mechanical Shock and Transient Bend Tests

Printed circuit assemblies have become more susceptible to a failure mode known as “pad cratering” due to the implementation of several material restrictions. Pad cratering is defined as mechan .. read more
Author(s)
Julie Silk,W. Carter Ralph,Gregory Morscher,Elizabeth Benedetto,Douglas Olney
Event
IPC APEX EXPO 2018

Soldering and Plating for Tin-Lead and Lead-Free Connection Reliability

Aerospace Defense High Performance (ADHP) electronics products primarily use tin-lead solders,but electrical and electronic component finishes (i.e.,platings) increasingly are designed for lead .. read more
Author(s)
Mike Wolverton
Event
IPC APEX EXPO 2018

Zero-Fault Production in Soldering Processes: Quality Management Based on Quality Assurance

A production process free from defects,with every production step being reproducible and traceable,is the target of quality assurance in electronics production worldwide. In many cases manual r .. read more
Author(s)
Heike Schlessmann
Event
IPC APEX EXPO 2018

Advanced Non-Pressure Silver Sinter Process by Infrared

In Power Electronics,increasing attention are drawn to silver sinter materials as an attractive interconnect material for its properties and also as a lead replacement solution. New property de .. read more
Author(s)
Wolfgang Schmitt,Daniel Schnee
Event
IPC APEX EXPO 2018

Investigation of the Assembly Process of m03015 and a Brief Look at m0201 Components

Components are still shrinking in the SMT world and the next evolution of the passive components are the m03015 (009005) and m0201 (008004). Today it is seen that the 01005 component is still r .. read more
Author(s)
David Geiger,Robert Pennings,Jane Feng
Event
IPC APEX EXPO 2018

Volume Repeatability for Non-Contact Jet Printing of Solder Paste

Solder paste is one of the most common materials used in surface mount technology (SMT) processes. Typical methods for applying solder paste to devices are needle dispensing or screen printing, .. read more
Author(s)
Gustaf Mårtensson,Jeff Leal,Nerijus Augustis
Event
IPC APEX EXPO 2018

Implementing Two-Component Conformal Coatings into Production

Conformal coating formulators are developing two-component solutions that improve protection,adhesion,and cure speed. Multi-component coatings are not new to the industry. Some of the oldest co .. read more
Author(s)
Jon Urquhart
Event
IPC APEX EXPO 2018

Innovative Plasmacoatings for High Volume Conformal Coating of Electronics

Plasma is considered to be the 4th state of matter. Decomposed molecules interact with all exposed surfaces of the material,even the inner surfaces of open cell structures. In low pressure plas .. read more
Author(s)
Eva Rogge,Filip Legein
Event
IPC APEX EXPO 2018

Comparison of Finite Elements Based Thermal Shock Test Reliability Assessment with a Specimen Based Test Approach

When it comes to reliability assessment of an electronic system,consisting of several components,such as an assembled printed circuit board (PCBA),this often turns out to be a challenging task. .. read more
Author(s)
Qi Tao,Thomas Krivec,Manfred Riedler,Markus Frewein
Event
IPC APEX EXPO 2018

Enhancing Printed Circuit Board Layout Using Thermo-Mechanical Analysis

The use of high performance electronic assemblies in harsh environments subject solder interconnects to complex loading conditions that are primarily driven by the behavior of circuit card asse .. read more
Author(s)
Maxim Serebreni,Natalie Hernandez Ph.D.,Nathan Blattau Ph.D.,Gilad Sharon Ph.D.,Craig Hillman Ph.D.
Event
IPC APEX EXPO 2018

Using Lean Six Sigma to Optimize Critical Inputs on Solder Paste Printing

Solder paste printing is the first step in the surface mount manufacturing process for PCBA assembly. When the solder paste printing process is uncontrolled,defects can be produced,which may no .. read more
Author(s)
Tom Watson
Event
IPC APEX EXPO 2017

Optimization of Stencil Apertures to Compensate for Scooping During Printing

This study investigates the scooping effect during solder paste printing as a function of aperture width,aperture length and squeegee pressure. The percent of the theoretical volume deposited d .. read more
Author(s)
Gabriel Briceno Ph.D.
Event
IPC APEX EXPO 2017

Advanced Flexible Substrate Technology for Improved Accuracy,Definition,and Conductivity of Screen Printed Conductors

One of the major concerns with screen printing of low temperature curing polymer thick film (PTF) pastes onto common flexible PET substrate materials is the overwhelming spread of the paste bey .. read more
Author(s)
Art Dobie
Event
IPC APEX EXPO 2017

Screen Making for Printed Electronics - Specification and Tolerancing

Six decades of legacy experience makes the specification and production of screens and masks to produce repeatable precision results mostly an exercise in matching engineering needs with known .. read more
Author(s)
Jesse Greenwood
Event
IPC APEX EXPO 2017

Semi-Additive Process for Low Loss Build-Up Material in High Frequency Signal Transmission Substrates

Higher functionality,higher performance and higher reliability with smaller real estate are the mantras of any electronic device and the future guarantees more of the same. In order to achieve .. read more
Author(s)
Fei Peng,Naomi Ando,Roger Bernards,Bill Decesare
Event
IPC APEX EXPO 2017

Understanding Circuit Material Performance Concerns for PCBs at Millimeter-Wave Frequencies

Millimeter-wave (mmWave) frequency applications are becoming more common. There are applications utilizing PCB technology at 60 GHz,77 GHz and many other mmWave frequencies. When designing a PC .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2017

Flowers of Sulfur Creep Corrosion Testing of Populated Printed Circuit Boards

Creep corrosion testing of printed circuit boards (PCBs) using a specially designed flowers of sulfur chamber has been developed by an iNEMI technical committee. The iNEMI test is based on a ch .. read more
Author(s)
Prabjit Singh,Michael Fabry,W. Brad Green
Event
IPC APEX EXPO 2017

Electrochemical Methods to Measure the Corrosion Potential of Flux Residues

Reliability Expectations of Highly Dense Electronic Assemblies is commonly validated using Ion Chromatography and Surface Insulation Resistance. Surface Insulation Resistance tests resistance d .. read more
Author(s)
Mike Bixenman,David Lober,Anna Ailworth,Bruno Tolla Ph.D.,Jennifer Allen,Denis Jean,Kyle Loomis
Event
IPC APEX EXPO 2017

Relative Humidity Dependence of Creep Corrosion on Organic-Acid Flux Soldered Printed Circuit Boards

Creep corrosion on printed circuit boards (PCBs) is the corrosion of copper metallization and the spreading of the copper corrosion products across the PCB surfaces to the extent that they may .. read more
Author(s)
Haley Fu,Prabjit Singh,Dem Lee,Jeffrey Lee,Karlos Guo,Julie Liu,Simon Lee,Geoffrey Tong,Chen Xu
Event
IPC APEX EXPO 2017

Ultra-Low Voiding Halogen-Free No-Clean Lead-Free Solder Paste for Large Pads

The miniaturization trend is driving industry to adopting low standoff components. The cost reduction pressure is pushing telecommunication industry to combine assembly of components and electr .. read more
Author(s)
Li Ma,Fen Chen,Dr. Ning-Cheng Lee
Event
IPC APEX EXPO 2017

Wettable-Flanks: Enabler for the Use of Bottom-Termination Components in Mass Production of High-Reliability Electronic Control Units

Driven by miniaturization,cost reduction and tighter requirements for electrical and thermal performance,the use of lead-frame based bottom-termination components (LF-BTC) as small-outline no-l .. read more
Author(s)
Udo Welzel,Marco Braun,Stefan Scheller,Sven Issing,Harald Feufel
Event
IPC APEX EXPO 2017

Improving Thermal Cycle and Mechanical Drop Impact Resistance of a Lead-Free Tin-Silver-Bismuth-Indium Solder Alloy with Minor Doping of Copper Additive

For a demanding automotive electronics assembly,a highly thermal fatigue resistant solder alloy is required,which makes the lead-free Sn-Ag-Cu type solder alloy unusable. Sn-Ag-Bi-In solder all .. read more
Author(s)
Takehiro Wada,Seiji Tsuchiya,Shantanu Joshi,Roberto Garcia,Kimiaki Mori,Takeshi Shirai
Event
IPC APEX EXPO 2017

Improve SMT Assembly Yields Using Root Cause Analysis in Stencil Design

Reduction of first pass defects in the SMT assembly process minimizes cost,assembly time and improves reliability. These three areas,cost,delivery and reliability determine manufacturing yields .. read more
Author(s)
Greg Smith
Event
IPC APEX EXPO 2017

Unlocking the Mystery of Aperture Architecture for Fine Line Printing

The art of screen printing solder paste for the surface mount community has been discussed and presented for several decades. However,the impending introduction of passive Metric 0201 devices h .. read more
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2017

"0201 Parts (0.25 Mm X 0.125 Mm,008004") "Arrived on the Scene in Order to Make the Technology for Future Device Terminals Possible

To answer the high functionality expected of mobile device terminals,such as smartphones and wearable devices,panels need to be created even smaller while increasing the quantity of parts and m .. read more
Author(s)
Scott Wischoffer
Event
IPC APEX EXPO 2017

Design for Testability (DFT) to Overcome Functional Board Test Complexities in Manufacturing Test

Manufacturers test to ensure that the product is built correctly. Shorts,opens,wrong or incorrectly inserted components,even catastrophically faulty components need to be flagged,found and repa .. read more
Author(s)
Louis Y. Ungar
Event
IPC APEX EXPO 2017

Expanding IEEE Std 1149.1 Boundary-Scan Architecture Beyond Manufacturing Test of Printed Circuit Board Assembly

This paper will discuss the expanded use of boundary-scan testing beyond the typical manufacturing test to capture structural defects on a component/devices in a printed circuit board assembly .. read more
Author(s)
Jun Balangue
Event
IPC APEX EXPO 2017

Early Design Review of Boundary Scan in Enhancing Testability and Optimization of Test Strategy

With complexities of PCB design scaling and manufacturing processes adopting to environmentally friendly practices raise challenges in ensuring structural quality of PCBs. This makes it essenti .. read more
Author(s)
Sivakumar Vijayakumar
Event
IPC APEX EXPO 2017

New Phosphorus-Based Curing Agents for PWB

As a result of the continuous industrial trend towards high density packaging there is a growing demand for highly thermally-stable laminate materials. Although the epoxy resin defines the ther .. read more
Author(s)
A. Piotrowski,M. Zhang,Y. Zilberman,Eran Gluz,S. Levchik
Event
IPC APEX EXPO 2017