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Reliable Young's Modulus Value of High Flexible Treated Rolled Copper Foils Measured by Resonance Method

Smartphones and tablets require very high flexible and sever bending performance to the Flexible Printed Circuits (FPCs) to fit into their thinner and smaller body designs. In these FPCs the ex .. read more
Author(s)
Kazuki Kammuri,Atsushi Miki,Hikori Takeuchi
Event
IPC APEX EXPO 2017

Does Thermal Cycling Impact the Electrical Reliability of a No-Clean Solder Paste Flux Residue

No-clean solder pastes are widely used in a number of applications that are exposed to wide variations in temperature during the life of the assembled electronics device. Some have observed tha .. read more
Author(s)
Eric Bastow
Event
IPC APEX EXPO 2017

SIR Intercomparison to Validate the use of a Fine Pitch Pattern

It is well known that structures at fine pitches with flux residues are more susceptible to corrosion issues and electrochemical migration (ECM) problems. Characterization of flux residues in t .. read more
Author(s)
Christopher Hunt,Ling Zou
Event
IPC APEX EXPO 2017

Improved Flux Reliability of Lead-Free Solder Alloy Solder Paste Formulated with Rosin and Anti-Crack Resin for Automotive and Other High Reliability Applications

In recent years,a growing number of electronic devices are being incorporated into automotive and other high reliability end products where the challenge is to make these devices more reliable. .. read more
Author(s)
Shantanu Joshi,Jasbir Bath,Mitsuyasu Furusawa,Junichi Aoki,Roberto Garcia,Manabu Itoh
Event
IPC APEX EXPO 2017

Managing the Diminishing Supply and Obsolescence of PCBs for Legacy Systems

As DMSMS and Obsolescence relate to printed circuit boards (PCB),there is an ever increasing need for maintaining spare and replacement boards for legacy systems that are operating well past th .. read more
Author(s)
William (Bill) Loving
Event
IPC APEX EXPO 2017

Counterfeit Electronic Components Identification: A Case Study

Counterfeit electronic components are finding their way into today’s defense electronics. The problem gets even more complex when procuring DMS (diminishing manufacturing source) parts. This pa .. read more
Author(s)
Marten Goetz,Ramesh Varma
Event
IPC APEX EXPO 2017

Fill the Void II: An Investigation into Methods of Reducing Voiding

Voids in solder joints plague many electronics manufacturers. Do you have voids in your life? We have good news for you,there are many excellent ways to “Fill the Void.” This paper is a continu .. read more
Author(s)
Tony Lentz,Patty Chonis,JB Byers
Event
IPC APEX EXPO 2017

Assessing the Effectiveness of I/O Stencil Aperture Modifications on BTC Void Reduction

Bottom terminated components,or BTCs,have been rapidly incorporated into PCB designs because of their low cost,small footprint and overall reliability. The combination of leadless terminations .. read more
Author(s)
Carlos Tafoya,Gustavo Ramirez,Timothy O'Neill
Event
IPC APEX EXPO 2017

3D Printed Electronics for Printed Circuit Structures

Printed electronics is a familiar term that is taking on more meaning as the technology matures. Flexible electronics is sometimes referred to as a subset of this and the printing approach is o .. read more
Author(s)
Samuel LeBlanc,Paul Deffenbaugh,Jacob Denkins,Kenneth Church
Event
IPC APEX EXPO 2017

Analysis of the Design Variables of Thermoforming Process on the Performance of Printed Electronic Traces

One specific market space of interest to emerging printed electronics is In Mold Label (IML) technology. IML is used in many consumer products and white good applications. When combined with el .. read more
Author(s)
Gill M.,Gruner A.,Ghalib N.,Sussman M.,Avuthu S.,Wable G.,Richstein J. Jabil
Event
IPC APEX EXPO 2017

Durable Conductive Inks and SMD Attachment for Robust Printed Electronics

Polymer Thick Film (PTF)-based printed electronics (aka Printed Electronics) has improved in durability over the last few decades and is now a proven alternative to copper circuitry in many app .. read more
Author(s)
Leonard Allison
Event
IPC APEX EXPO 2017

High Throw DC Acid Copper Formulation for Vertical Continuous Electroplating Process

Electronics industry has grown immensely over the last few decades owing to the rapid growth of consumer electronics in the modern world. New formulations are essential to fit the needs of manu .. read more
Author(s)
Saminda Dharmarathna Ph.D.,Ivan Li Ph.D.,Maddux Sy,Eileen Zeng,Bob Wei,William Bowerman,Kesheng Feng Ph.D.
Event
IPC APEX EXPO 2017

Laser-Based Methodology for the Application of Glass as a Dielectric and Cu Pattern Carrier for Printed Circuit Boards

Glass offers a number of advantages as a dielectric material,such as a low coefficient of thermal expansion (CTE),high dimensional stability,high thermal conductivity and suitable dielectric co .. read more
Author(s)
Joel Schrauben,Cameron Tribe,Christopher Ryder,Jan Kleinert
Event
IPC APEX EXPO 2017

Status and Outlooks of Flip Chip Technology

Status of flip chip technology such as wafer bumping,package substrate,flip chip assembly,and underfill will be reviewed in this study. Emphasis is placed on the latest developments of these ar .. read more
Author(s)
John H. Lau
Event
IPC APEX EXPO 2017

Using Condensation Testing with Surface Insulation Resistance Measurements for QFN Reliability Assessment

Quad Flat Non-lead (QFN) packages are finding increased uses in high reliability applications due to their smaller footprints,improved thermal and electrical performance [1] and as such there i .. read more
Author(s)
Martin Wickham,Ling Zou,Bob Willis
Event
IPC APEX EXPO 2017

Understanding the Effect of Different Heating Cycles on Post-Soldering Flux Residues and the Impact on Electrical Performance

There are several industry-accepted methods for determining the reliability of flux residues after assembly. The recommended methods of test sample preparation do not always closely mimic the t .. read more
Author(s)
Brook Sandy-Smith,Terry Munson
Event
IPC APEX EXPO 2017

Process Control of Ionic Contamination Achieving 6-Sigma Criteria in the Assembly of Electronic Circuits

Ionic contamination testing as a process control tool a newly developed testing protocol based on IPC-TM6502.3.25,was established to enable monitoring of ionic contamination within series produ .. read more
Author(s)
P. Eckold,M. Routley,L. Henneken,G. Naisbitt,R. Fritsch,U. Welzel
Event
IPC APEX EXPO 2017

Multilayer Ceramic Capacitors: Mitigating Rising Failure Rates

The multilayer ceramic capacitor (MLCC) has become a widely used electronics component both for surface mount and embedded PCB applications. The MLCC technologies have gone through a number of .. read more
Author(s)
Dock Brown
Event
IPC APEX EXPO 2017

Assembly Reliability of TSOP/DFN PoP Stack Package

Numerous 3D stack packaging technologies have been implemented by industry for use in microelectronics memory applications. This paper presents a reliability evaluation of a particular package- .. read more
Author(s)
Reza Ghaffarian Ph.D.
Event
IPC APEX EXPO 2017

Surface Mount Signed Warpage Case Study

Surface mount components are commonly evaluated for out-of-plane warpage levels across reflow temperatures. Decision making from these measurements is primarily based on signed warpage of a sin .. read more
Author(s)
Neil Hubble,Jerry Young,Kim Hartnett
Event
IPC APEX EXPO 2017

Process Optimization for Fine Feature Solder Paste Dispensing

With the rapid trend towards miniaturization in surface mount and MEMs lid-attach technology,it is becoming increasingly challenging to dispense solder paste in ultra-fine dot applications such .. read more
Author(s)
Maria Durham,Greg Wade,Brandon Judd,John Boggiatto
Event
IPC APEX EXPO 2017

Jetting of Isotropic Conductive Adhesives with Silver Coated Polymer Particles

The development of novel interconnection materials for production of electronics is of considerable interest to fulfill increasing demands on interconnect reliability in increasingly demanding .. read more
Author(s)
Gustaf Mårtensson,Erik Kalland,Kieth Redford,Ottar Oppland
Event
IPC APEX EXPO 2017

Risk Mitigation in Hand Soldering

Soldering is the bonding of metallic surfaces via an intermetallic compound (IMC). The interaction between thermal energy delivery,flux chemistry,and solder chemistry creates the solder bond or .. read more
Author(s)
Robert Roush
Event
IPC APEX EXPO 2017

An Investigation into Lead-Free Low Silver Cored Solder Wire for Electronics Manufacturing Applications

The electronics industry has widely adopted Sn-3.0Ag-0.5Cu solder alloys for lead-free reflow soldering applications and tin-copper based alloys for wave soldering applications. In automated so .. read more
Author(s)
Shantanu Joshi,Jasbir Bath,Kimiaki Mori,Kazuhiro Yukikata,Roberto Garcia,Takeshi Shirai
Event
IPC APEX EXPO 2017

Rework Challenges for Leading Edge Components BGA,QFN,and LED in Today's Fast Moving Industry

The industry continues to face the challenges associated with BGA,QFN/BTC,and LED packages. The demand for more performance by consumers drives change,which results in greater component density .. read more
Author(s)
Paul Wood
Event
IPC APEX EXPO 2017

AOI Capabilities Study with 03015 Component

Automated Optical Inspection (AOI) is advantageous in that it enables defects to be detected early in the manufacturing process,reducing the Cost of Repair as the AOI systems identify the speci .. read more
Author(s)
David Geiger,Vincent Nguyen,Hung Le,Stephen Chen,Robert Pennings,Christian Biederman,Zhen (Jane) Feng Ph.D.,Alan Chau,Weifeng Liu Ph.D.,William Uy,Anwar Mohammed,Mike Doiron
Event
IPC APEX EXPO 2017

Novel Pogo-Pin Socket Design for Automated Low Signal Linearity Testing of CT Detector Sensor

Due to the arrayed nature of the Computed Tomography (CT) Detector,high density area array interconnect solutions are critical to the functionality of the CT detector module. Specifically,the d .. read more
Author(s)
Mahesh Narayanaswamy
Event
IPC APEX EXPO 2017

High Frequency Dk and Df Test Methods Comparison,High Density Packaging User Group (HDP) Project

The High Density Packaging (HDP) user group working on high frequency test methods,used for speeds above 2.0 GHz,is developing a way of comparing how sensitive each of the various high frequenc .. read more
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2017

Influence of Copper Conductor Surface Treatment for High Reliability PCB on Electrical Properties and Reliability

Development of information and the telecommunications network has been outstanding in recent years,and it is required for the related equipment such as communication base stations,servers and r .. read more
Author(s)
Seiya Kido,Tsuyoshi Amatani
Event
IPC APEX EXPO 2017

The Impact of New Generation Chemical Treatment Systems on High Frequency Signal Integrity,High Density Packaging User Group (HDP) Project

The High Density Packaging (HDP) User Group has completed a project evaluating the high frequency loss impacts of a variety of imaged core surface treatments (bond enhancement treatments,includ .. read more
Author(s)
Jim Fuller,Karl Sauter,Scott Hinaga,Tian Qingshan,John J. Davignon,Brian Butler,Ted Antonellis,Michael Coll,John Marshall,MacDermid Enthone,Joseph Smetana,Mahyar Vahabzadeh,Tommy Huang
Event
IPC APEX EXPO 2017

Use of High Purity Water to Eliminate Contamination and Achieve Cleanliness - A Discussion of Performance and Costs

PCB board manufacturers engage in a number of wet processes. Water is used ubiquitously in many of these processes for rinsing as well as bath make-up. The impacts of water quality on productio .. read more
Author(s)
Azita Yazdani
Event
IPC APEX EXPO 2017

SIR Test Vehicles - Comparison from a Cleaning Perspective

PCB design has evolved greatly in recent years becoming ever more complex. Board density is increasing,component standoff heights are decreasing and long term reliability requirements are great .. read more
Author(s)
Naveen Ravindran,Umut Tosun
Event
IPC APEX EXPO 2017

Does Cleaning the PCB Before Conformal Coating Add Value

Cleanliness level of PCBs is becoming more and more critical given component miniaturization,component density,and manufacturing practices that include no-clean solder flux. The reliability of .. read more
Author(s)
Mark McMeen,Jason Tynes,Mike Bixenman,Gustavo Arredondo
Event
IPC APEX EXPO 2017

Application Methods and Thermal Mechanical Reliability of Polymeric Solder Joint Encapsulation Materials (SJEM) on SnAgCu Solder Joints

With each new generation,the complexity in the design of flip chip devices,as exemplified by thinner package stack-ups,larger device sizes,and multiple die configurations,is increasing signific .. read more
Author(s)
Jagadeesh Radhakrishnan,Sunny Lu,Al Molina,Olivia H. Chen,Wu Jin Chang,Xin Wang,Kok Kwan Tang,Scott Mokler,Raiyo Aspandiar
Event
IPC APEX EXPO 2017

An Investigation into the Durability of Stencil Coating Technologies

It is well documented that Nano coatings on SMT stencils offer many benefits to those assembling PWBs. With reduced standard deviation and improved transfer efficiency nano coatings can provide .. read more
Author(s)
Greg Smith,Tony Lentz
Event
IPC APEX EXPO 2017

Evaluation,Selection and Qualification of Replacement Reworkable Underfill Materials

A study was performed to investigate,evaluate and qualify new reworkable underfill materials to be used primarily with ball grid arrays (BGAs),Leadless SMT devices,QFNs,connectors and passive d .. read more
Author(s)
Jeffrey Colish,Luis Lopez,Carlo Viola
Event
IPC APEX EXPO 2017

Effect of Encapsulation Materials on Tensile Stress During Thermo-Mechanical Cycling of Pb-Free Solder Joints

Electronic assemblies use a large variety of polymer materials with different mechanical and thermal properties to provide protection in harsh usage environments. However,variability in the mec .. read more
Author(s)
Maxim Serebreni,Dr. Nathan Blattau,Dr. Gilad Sharon,Dr. Craig Hillman
Event
IPC APEX EXPO 2017

Database Driven Multi Media Work Instructions

Work instructions are time consuming to generate for engineers,often requiring regeneration from scratch to address very minor changes. They need to be produced in varying levels of detail,with .. read more
Author(s)
Tommy Fox
Event
IPC APEX EXPO 2017

Embracing a New Paradigm: Electronic Work Instructions (EWI)

While there have been quite dramatic and evident improvements in almost every facet of manufacturing over the last several decades owing to the advent and mass adoption of computer automation a .. read more
Author(s)
Jeffrey Rupert,Travis Loving
Event
IPC APEX EXPO 2017

Soldering Immersion Tin

The stimulating impact of the automotive industry has sharpened focus on immersion tin (i-Sn) more than ever before. Immersion tin with its associated attributes,is well placed to fulfill the r .. read more
Author(s)
Rick Nichols,Sandra Heinemann
Event
IPC APEX EXPO 2017

Reliability of ENEPIG by Sequential Thermal Cycling and Aging

Electroless nickel electroless palladium immersion gold (ENEPIG) surface finish for printed circuit board (PCB) has now become a key surface finish that is used for both tin-lead and lead-free .. read more
Author(s)
Reza Gaffarian Ph.D.
Event
IPC APEX EXPO 2017

Cold Ball Pull Test Efficiency for the PCB Pad Cratering Validation with the Ultra Low Loss Dielectric Material

Cold ball pull testing is used to validate the resistance of PCB pad cratering for the different ultra-low loss dielectrics materials (Dk=3~4.2 and Df .. read more
Author(s)
Jeffrey ChangBing Lee,Cheng-Chih Chen,Alice Lin,Dem Lee,Gary Long,Masahiro Tsuriya
Event
IPC APEX EXPO 2017

Transient Solder Separation of BGA Solder Joint During Second Reflow Cycle

As the demand for higher routing density and transfer speed increases,Via-In-Pad Plated Over (VIPPO)has become more common on high-end telecommunications products. The interactions of VIPPO wit .. read more
Author(s)
Steven Perng,Weidong Xie
Event
IPC APEX EXPO 2017

The EMS Gateway Model - Local to Global,Seamlessly

Choosing an outsourced manufacturing partner that is perfect for a new product and close to your design team is quite different to choosing a partner that can manufacture that same product in v .. read more
Author(s)
Brenda Martin
Event
IPC APEX EXPO 2017

A New Line Balancing Method Considering Robot Count and Operational Costs in Electronics Assembly

Automating electronics assembly is complex because many devices are not manufactured on a scale that justifies the cost of setting up robotic systems,which need frequent readjustments as models .. read more
Author(s)
Ryo Murakami,Sachio Kobayashi,Hiroki Kobayashi,Junji Tomita
Event
IPC APEX EXPO 2017

BTC and SMT Rework Challenges

Rising customer demands in the field of PCB repair are a daily occurrence as the rapid electronic industry follows new trends in a blink of an eye. New strategies and technologies are required .. read more
Author(s)
Joerg Nolte
Event
IPC APEX EXPO 2017

Hand Printing using Nanocoated and other High End Stencil Materials

There are times when a PCB prototype needs to be built quickly to test out a design. In such cases where it is known early on that there will be multiple iterations or that a “one and done” ass .. read more
Author(s)
Bob Wettermann
Event
IPC APEX EXPO 2017

Rework of New High Speed Press Fit Connectors

More and more people and things are using electronic devices to communicate. Subsequently,many electronic products,in particular mobile base stations and core network nodes,need to handle enorm .. read more
Author(s)
Lars Bruno
Event
IPC APEX EXPO 2017

Connecting to Embedded Components Using TLPS (Transient Liquid Phase Sintering) Pastes in Via Layers

The electronics industry trend continues to be to continually increase capability and performance within an existing or smaller footprint. Shoehorning all of the required components onto the ex .. read more
Author(s)
Catherine Shearer
Event
IPC APEX EXPO 2017

Electronic Packaging and Interconnect Tool Box for Secured Smart Systems Packaging

Security has become a vital part of electronic products as they handle sensitive data in uncontrolled environments and as they face more and more content protection issues. The paper will intro .. read more
Author(s)
Bernard Candaele
Event
IPC APEX EXPO 2017