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Silicone Thermally Conductive Grease: Improving Thermal Management of Electronic Assemblies

The trend of incorporating more and more electronic devices into our daily life is bringing challenges for the industry. The need for smaller and more powerful devices is also facing one pro .. read more
Author(s)
Carlos Montemayor
Event
IPC APEX EXPO 2019

High and Matched Refractive Index Liquid Adhesives for Optical Device Assembly

There is an increase in the number of optical sensors and cameras being integrated into electronics devices. These go beyond cell phone cameras into automotive sensors, wearables, and other .. read more
Author(s)
Taro Kenmochi
Event
IPC APEX EXPO 2019

Optimising Solder Paste Volume for Low Temperature Reflow of BGA Packages

The need to minimise thermal damage to components and laminates, to reduce warpage-induced defects to BGA packages, and to save energy, is driving the electronics industry towards lower proc .. read more
Author(s)
Keith Sweatman
Event
IPC APEX EXPO 2019

Low Temperature SMT Solder Evaluation

The electronics industry could benefit greatly from using a reliable, manufacturable, reduced temperature, SMT solder material (alloy-composition) which is cost competitive with traditional .. read more
Author(s)
Howard “Rusty”Osgood, David Geiger, Robert Pennings, Christian Biederman, Jie Jiang, Jon Bernal
Event
IPC APEX EXPO 2019

Developments in Electroless Copper Processes to Improve Performance in am SAPMobile Applications

With the adoption of Wafer Level Packages (WLP) in the latest generation mobile handsets, the Printed Circuit Board (PCB) industry has also seen the initial steps of High Density Interconnec .. read more
Author(s)
Stefanie Bremmert, Laurence Gregoriades, Kay Wurdinger, Thomas Vágó, Tobias Bernhard, Frank Bruning, Roger Massey
Event
IPC APEX EXPO 2019

Semi-Additive Process (SAP) Utilizing Very Uniform Ultrathin Copper by A Novel Catalyst

The demand for miniaturization and higher density electronic products has continued steadily for years and this trend is expected to continue,  according to various semiconductor techno .. read more
Author(s)
Steve Iketani, Mike Vinson
Event
IPC APEX EXPO 2019

Approaches to Overcome Nodules and Scratches on Wire Bondable Plating on PCBs

Initially adopted internal specifications for acceptance of printed circuit boards (PCBs) used for wire bonding was that there were no nodules or scratches allowed on the wire bond pads when .. read more
Author(s)
Young K. Song and Vanja Bukva
Event
IPC APEX EXPO 2019

Development and Classification of Conductive Circuitry for E-textiles

This paper examines the development and classification of flexible and stretchable conductive pathways to carry power and data and details the technical challenges as well as the methodologi .. read more
Author(s)
Kalana Marasinghe, Praneeth Weerasekara, Raweendra Kumara, Ishan Chathuranga
Event
IPC APEX EXPO 2019

Bladder Inflation Method for Mechanical Testing of Stretchable Electronics and Wearable Devices

The advent of electronic materials with the potential to undergo extreme deformation while maintaining conductivity has led to the development of advanced stretchable electronic systems. The .. read more
Author(s)
Benjamin G. Stewart, Isaac Bower, and Suresh K. Sitaraman
Event
IPC APEX EXPO 2019

Additive Manufacturing for Next Generation Microwave Electronics and Antennas

The paper will discuss the integration of 3D printing and inkjet printing fabrication technologies for microwave and millimeter-wave applications. With the recent advancements in 3D and inkj .. read more
Author(s)
Xuanke He, Bijan K. Tehrani, Ryan A. Bahr, Manos Tentzeris
Event
IPC APEX EXPO 2019

Insertion Loss Performance Differences Due to Plated Finish and Different Circuit Structures

Many different final plated finishes are used in the PCB industry, each with its own influence on insertion loss. The impact of an applied finish on insertion loss is generally dependent upo .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2019

A Novel Electroless Nickel Immersion Gold (ENIG) Surface Finish for Robust Solder Joints and Better Reliability of Electronic Assemblies

Conventional Electroless Nickel/Immersion Gold (ENIG) currently available in the market is prone to brittle solder joints failures. Due to these reasons, there are field failures and reliabi .. read more
Author(s)
Samuel Rhodes, Ariel McFalls, Kunal Shah, PhD
Event
IPC APEX EXPO 2019

Surface Treatment Enabling Low Temperature Soldering to Aluminum

The majority of flexible circuits are made by patterning copper metal that is laminated to a flexible substrate, which is usually polyimide film of varying thickness. An increasingly popular .. read more
Author(s)
Divyakant Kadiwala
Event
IPC APEX EXPO 2019

Approaching FCT with Low-Cost Modular and Fully Integrated Test Fixtures

Constant increases in feature density of printed circuit board assemblies (PCBA) has highlighted the importance of functional circuit test (FCT) systems in a manufacturing process. Automated .. read more
Author(s)
Matthias Zapatka, Lance Davies, Justin Gregg, Brian Crisp
Event
IPC APEX EXPO 2019

The Next RF Probing Challenge: IoT and 5G

IoT and 5G applications have theirchallenges when it comes to functional testing –especially for the probing part inside a functional test fixture(hereinafter referred to as “FCT” fixture).I .. read more
Author(s)
Matthias Zapatka, Stephan Grensemann, Nebiat Awano
Event
IPC APEX EXPO 2019

Creating Reusable Manufacturing Tests for High-Speed I/O with Synthetic Instruments

There is a compelling need for functional testing of high-speed input/output signals on circuit boards ranging from 1 gigabit per second(Gbps) to several hundred Gbps. While manufacturing te .. read more
Author(s)
Louis Y. Ungar, Neil G. Jacobson, T.M. Mak,
Event
IPC APEX EXPO 2019

Copper Filled Microvias - The New Hidden Threat Links of Faith Are Not Created Equally

Microvias connect adjacent copper layers to complete electrical paths. Copper-filled microvias can be stacked to form connections beyond adjacent copper layers. Staggered microvias stitch ad .. read more
Author(s)
Jerry Magera and J.R. Strickland
Event
IPC APEX EXPO 2019

Impact of Assembly Cycles on Copper Wrap Plating

The PWB industry needs to complete reliability testing in order to define the minimum copper wrap plating thickness requirement for confirming the reliability of PTH structures.  Predic .. read more
Author(s)
Hardeep Heer, Ryan Wong, Bryan Clark Bill Birch, Jason Furlong
Event
IPC APEX EXPO 2019

Smart Molded Structures Bring Surfaces to Life

This paper introduces structural electronics technology enabling smart molded structures. It also presents a case for developing industry standards specific to structural electronics materia .. read more
Author(s)
Outi Rusanen, Janne Asikkala, Mikko Heikkinen, Paavo Niskala and Tomi Simula
Event
IPC APEX EXPO 2019

Development of Flexible Hybrid Electronics

Flexible hybrid electronics (FHE) refer to a category of flexible electronics that are made through a combination of traditional assembly process of electronic components with the high-preci .. read more
Author(s)
Weifeng Liu, PhD, Alex Chan, William Uy, Dennis Willie, Dongkai Shangguan, PhD
Event
IPC APEX EXPO 2019

Additive Manufacturing-Enabled Wireless Flexible Hybrid Electronics for Brain-Machine Interfaces

Inherent variation among human brains causes difficulty in the design of electroencephalography (EEG)-enabled universal brain-machine interfaces (BMI). Existing EEG systems suffer from incon .. read more
Author(s)
Musa Mahmood, Saswat Mishra and Woon-Hong Yeo
Event
IPC APEX EXPO 2019

Low Temperature Soldering: Thermal Cycling Reliability Performance

The technical and economic benefits derived from lowering the reflow temperatures have motivated the evaluation of new Sn-Bi low temperature alloys for soldering. Eutectic Sn-Bi alloy is usu .. read more
Author(s)
Morgana Ribas, Ph.D., Prathap Augustine, Pritha Choudhury, Ph.D., Raghu Raj Rangaraju, Anil Kumar, Siuli Sarkar
Event
IPC APEX EXPO 2019

New-Generation, Low-TemperatureLead-Free Solder for SMT Assembly

Sn3Ag0.5Cu (SAC305)is the major solder alloy after RoHS was adopted by the European Union. Since its melting temperature is relatively higher than eutectic SnPb alloy, the peak reflow temper .. read more
Author(s)
Watson Tseng, Boon-Ho Lee, Chun-Yu Chang, Chih-Hsiang Li, Kuo-Shu Lin,Shih-Lo Yueh, Seiji Kobayashi
Event
IPC APEX EXPO 2019

PCB Manufacturing for Electronics Megatrends

The world as we know it is changing. Electronic megatrends are impacting the world and rapidly changing the way we experience day-to-day life. The imminent 5Gwireless infrastructure will be .. read more
Author(s)
Micha Perlman
Event
IPC APEX EXPO 2019

Assembly Challenges of Die and Die-Size BGAs

This paper presents assembly challenges of mixed area array technologies covering Very Thin ChipArray® Ball Grid Array (CVBGA) and its Land Grid Array version (CV-LGA), embedded Wafer Level .. read more
Author(s)
Reza Ghaffarian, Michael Meilunas
Event
IPC APEX EXPO 2022

Board Level Reliability Testing of RF Packages

Board level reliability testing is becoming a requirement amongst users for acceptance of components and packages. Standard component level JEDEC tests are not sufficient to qualify a suppli .. read more
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2022

High Temperature Thermal Cycling Reliability Testing of a High Reliability Lead-free Solder Alloy

In recent years there has been an increased demand for electronic products with high reliability solder alloys having improved performance in thermal cycle resistance for harsh working envir .. read more
Author(s)
Jasbir Bath, Kimiaki Mori, Takeshi Yahagi, Shantanu Joshi, Roberto Segura
Event
IPC APEX EXPO 2022

Sputtered Seed Layer on Substrates with High Organic Load to enable Advanced L/S Densities and more Precise Feature Geometries

Advanced Packaging is one of the key growing segments with high adoption rates and strong technology advantages and offersa pathway moving forward to support industry roadmaps. Sputtered see .. read more
Author(s)
Roland Rettenmeier, Ralph Zoberbier, Patrick Carazzetti, Allan JaunzensEvatec
Event
IPC APEX EXPO 2022

Qualification Protocols for A Sustainable and Innovative Release Aid Within the PCB & CCL Laminating Press Process.

PCB (Printed Circuit Board) and CCL (Copper Clad Laminates) industries are facing environmental issues and cost reduction challenges. Consumable release sheets are an important aid for many .. read more
Author(s)
Clothilde Manzano, Olivier Paquet, Ahlstrom Munksjö, Ronan Jeffroy, Sébastien Esnault, Uwe Postelmann, Lauffer Pressen
Event
IPC APEX EXPO 2022

Manufacturing of Low-Cost Wearable Vital Sign Monitoring Devices

Wireless wearable devices can continuously assess and communicate the condition of patients and are crucial components of digital mobile health platforms. General societal trends across the .. read more
Author(s)
Azar Alizadeh, Andrew Burns, Matt Misner, David Shoudy, Aghogho Obi, James Sabatini, Richard St-Pierre, Aaron Dentinger, Tzu-Jan Kao, Ralf Lenigk, Mark Poliks, Gurvinder Singh Khinda, Udara Somarathna, Behnam Garakani, Mohammed Alhendi, Shannon Dugan
Event
IPC APEX EXPO 2022

Design, Fabrication and Testing of an RFID Tag with Security Features for Authentication and Tamper Resistance

To demonstrate the benefits of flexible hybrid technology (FHE) and printed electronics the team of Lockheed Martin Rotary Missions Systems Owego (LMO), Lockheed Martin Space Systems Billeri .. read more
Author(s)
Tom Rovere, Stephen Gonya, Matthew Beckford, Jonathan Nicholas, Emuobosan Enakerakpo, Ashraf Umar, Mohammed Alhendi, Dylan J Richmond, K Udara Sandake lum Somarathna, Mark Poliks.
Event
IPC APEX EXPO 2022

Designing and Manufacturing Flexible Hybrid Electronic Wearable Chemical Sensors

Real-time and in-situ monitoring of the air-quality of confined spaces is a life-saving technology for commercial and government maintenance workers and is conspicuously absent from the comm .. read more
Author(s)
Alexander Cook
Event
IPC APEX EXPO 2022

CFX Performance Mapping – Methods to Qualify, Validate and Control Acceptable Levels of Flux and Other Residues

The Connected Factory Exchange initiative enables the use of tools, machines, and computer software to monitor, improve, and produce reliable hardware. The concept of the Digital Twin is to .. read more
Author(s)
Mike Bixenman, Mark McMeen, and Terry Munson
Event
IPC APEX EXPO 2016

The Gap Dilemma in the Technical Cleanliness of Electronic Assemblies – Why Foreign Object Debris on Electronic Assemblies is not bringing the Modern World to a Halt

Technical Cleanliness, i.e., the quantification, control and mitigation of deleterious effects of foreign object debris (FOD), is a common challenge in engineering. In the context of electro .. read more
Author(s)
Dr. Marc Nikolussi
Event
IPC APEX EXPO 2022

A Critical Evaluation of ROSE Testing as Compared to SIR for Monitoring PCB Cleanliness

Resistance of Solvent Extract (ROSE) testing has been grandfathered not only into the modern IPC standards without validation on modern materials, but it has also become grandfathered into t .. read more
Author(s)
David Lober, Mike Bixenman, Mark McMeen, Zach Papiez and Caroline Anthony
Event
IPC APEX EXPO 2022

Insertion Loss Investigation Using a Non-Oxide Alkaline Surface Treatment for Inner-Layer Copper

The industry is moving toward using exotic dielectric materials with a very low loss tangent to improve insertion loss performance. This leads to the result that the signal loss attenuation .. read more
Author(s)
Xiaoning Ye, Amy Luoh, Vijay Kunda, Gary Brist, Aravind Munukutla, Shahriar Naghshineh, Julie Jarrah
Event
IPC APEX EXPO 2022

Nano Structuring Photoresist Adhesion Promoter for Improved Signal Integrity in the Modern HDI-PCB Fabrication

The euphoria associated with the biggest technological step in the field of telecommunications in recent history, the new 5G mobile communications standard, not only made it necessary for OE .. read more
Author(s)
Christopher A. Seidemann, Thomas Thomas, Fabian Michalik, Patrick Brooks, Wonjin Cho
Event
IPC APEX EXPO 2022

Influence of Process Parameters on Inkjet Printing of Silver Conductive Traces for Digital Additive Manufacturing of Flexible Electronics

The results of a NextFlex project addressing barriers that are preventing inkjet printing from being adopted for prototyping and volume manufacturing of printed circuits, are presented. Thes .. read more
Author(s)
Pratap Rao, Nicholas PrattMaryam Masroor Shalmani
Event
IPC APEX EXPO 2022

Reliability SoH Degradation and Life Prediction of Thin Flexible Batteries Under Flex-to-Install Dynamic Folding Dynamic Twisting and Battery Lamination

The emergence of a variety of flexible portable electronics applications has led to increased attention to flexible power sources. Flexible electronics may be subjected to static and dynamic .. read more
Author(s)
Pradeep Lall, Ved Soni, Jinesh Narangaparambil, Hyesoo Jang, Scott Miller
Event
IPC APEX EXPO 2022

Electromechanical Testing of Flexible Hybrid Electronics

Printed conductors and interconnects on compatible flexible or stretchable substrates are the foundation of flexible hybrid electronic systems that may include conventional silicon-based dev .. read more
Author(s)
Mark D. Poliks, Mohammed Alhendi, Behnam Garakani, Udara S. Somarathna, Gurvinder Singh Khinda
Event
IPC APEX EXPO 2022

Liquid Metal Enabled Soft and Stretchable Electronics

This paper summarizes recent progress on utilizing liquid metals (LMs) consisting of gallium and gallium alloys for the electronics industry. While gallium is a component of existing electro .. read more
Author(s)
Michael D. Dickey, Man Hou Vong, Jinwoo Ma, Lee Kresge, Christine LaBarbera, Amy Schultz, Benjamin Rolewicz, Miloš Lazić, Tim Jensen, Andy Mackie, Bob Jarrett, David Socha
Event
IPC APEX EXPO 2022

A Novel Epoxy Flux to Prevent Hot Tears at VIPPO Solder Joints

Via-in-Pad Plated Over (VIPPO) designs enable better signal quality and speed, but also cause unintended consequences. At VIPPO locations, with or without a solid copper-filled hole, the coe .. read more
Author(s)
Lee Kresge, Elaina Zito, Chris Nash, and David Bedner
Event
IPC APEX EXPO 2022

Bio-Based Encapsulation Resins: Good for the Environment, Good for Your Environment

There is increasing environmental awareness within society, affecting legislation, commerce, and industry. Nature offers an abundance of macromolecules and smaller molecular weight compounds .. read more
Author(s)
Beth Turner
Event
IPC APEX EXPO 2022

Massively Parallel Testing of Panelized Printed Circuit Board Assembly (PCBA)

The cost of test has always been a main concern in the electronics manufacturing business. The recent proliferation of 5G, Internet of Things (IoTs) is driving the industry with smart device .. read more
Author(s)
Jun Balangue
Event
IPC APEX EXPO 2022

Increasing Efficiency of Functional Test Through the Use of Modular Test Components and In-Situ Methods for Cleaning of Test Probes and Electrical Calibration

Instead of using a dedicated test platform, we are presenting methods of using modular and highly scalable components to perform functional testing on a printed circuit board assembly (PCBA) .. read more
Author(s)
Matthias Zapatka
Event
IPC APEX EXPO 2022

Cyber Attack Response Business Continuity Plan: Trying to Make the Incident Response for the Factory

Today, more than 40% of cyber-attacks target IoT devices, and where attacks themselves are commercialized, it is becoming essential to take countermeasures against cyber-attacks, not only fo .. read more
Author(s)
Hiroyuki Watanabe
Event
IPC APEX EXPO 2022

IPC APEX Secure Data Exchange Between Design And Manufacturing With IPC-2581 (DPMX) and IPC-2591 (CFX)

For many years, the focus of the exchange of design and manufacturing data has been related to the reduction of lead-time in getting products to market, with the reduction of design-turns, e .. read more
Author(s)
Hemant Shah
Event
IPC APEX EXPO 2022

Cyber Security and Export Compliance in the PCB Supply Chain

What went wrong, when did it happen and what have we learned? How often have we been confronted with these simple and direct words describing a situation where the outcome is undesirable! To .. read more
Author(s)
Didrik Bech
Event
IPC APEX EXPO 2016

PFAS Chemistries and Materials: Their Essential Uses in Semiconductor and Electronic System Manufacturing, Pending Regulatory Restrictions, and an Electronics Industry Call to Action

Per- and polyfluoroalkyl substances (PFAS) is a class of fluoro-organic materials that is both ubiquitous and essential to the semiconductor manufacturing process as well as the downstream c .. read more
Author(s)
Kevin Wolfe
Event
IPC APEX EXPO 2022

Eco-design for a Circular Economy: Best Practices in the Electronics Industry

In this paper, we highlight the best practices for eco-design in electronics as presented during a multi-part learning series. The learning series was established as an interactive webinar-b .. read more
Author(s)
Karsten Schischke, Julio Vargas, Mark Schaffer, Thomas A. Okrasinski, Grace O’Malley, Sanghoon Lee, Kelly Scanlon,
Event
IPC APEX EXPO 2022