Knowledge Hub

Your Gateway to Technical Knowledge Exchange for the Global Electronics Community

Explore our database of industry knowledge that fuels innovation, learning, and professional growth. Knowledge Hub is a collection of conference technical papers, webinars, presentations, on-demand video and more. You can search by author, title, keyword and type of content. You can also search for keywords and topics in the Tag field. Access to Knowledge Hub is reserved for members.

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Optimization of Lead Free SMT Reflow & Rework Process Window

Elevated SMT reflow temperatures for Pb-free soldering are placing excessive thermal demands on certain families of electronic components. The High Density Package Users Group,HDPUG,Consortium .. weiterlesen

Accelerated Reliability Testing and Analysis of Lead Free Solder Interconnects

The Pb-free solder interconnect reliability performance of a wide variety of common SMT component types was measured in an IPC-9701 TC1 thermal cycle (0-100°C / 40 min cycle). Seventeen differe .. weiterlesen

Via (Plated Through Hole) Integrity with Lead Free Soldering

Bare printed wiring board materials require changes from today’s typical standard dicy cured FR4 materials in order to support lead-free assembly. The High Density Packaging User’s Group has co .. weiterlesen

JCAA/JG-PP No-Lead Solder Project: Vibration Test

Vibration testing was conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The JCAA/JG-PP .. weiterlesen

Salt Atmosphere,Temperature Humidity,Mechanical Shock Environmental Stress Testing Results,and FMA of the JG-PP / JCAA Lead Free Soldering Program

The American Competitiveness Institute (ACI) performed a series of Environmental Stress Tests for the Joint Group of Pollution Prevention / Joint Council of Aging Aircraft (JG-PP / JCAA) Lead F .. weiterlesen

Fluxless Sn-Ag Solder Joints between Silicon and Ag-Cladded Copper with Reliability Evaluations--MEJ

A fluxless bonding process between silicon and copper using Sn-rich Ag-Sn-Au multilayer composite has been developed. The copper substrate is plated with a silver layer as stress buffer. We bon .. weiterlesen

Flux Activator Disappearance on Two Circuit Board Substrates

The kinetics of activator disappearance were investigated for a wave-soldering flux containing two activators,succinic and glutaric acids. Three loadings of flux were applied to bare FR4 panels .. weiterlesen

Overcoming the Complexity of Flex and Rigid Flex Design

Flexible printed circuits are a growing technology both in terms of numbers and in technology advancement. Applied as cabling harness technology,IC packaging and as replacement for rigid board .. weiterlesen

Adhesiveless Copper on Polyimide Flexible Substrates and Interconnects for Medical Applications

Flexible circuit interconnects for ultrasound transducer applications are among the most difficult to fabricate and make good representative circuits for medical applications. The polyimide die .. weiterlesen

Microstructure and Properties of Sn-Pb Solder Joints with Sn-Bi Finished Components

For this study,researchers from the University of Toronto produced samples of Sn-Pb solder,with additions of bismuth, solidified at controlled cooling rates. The microstructure of the various B .. weiterlesen

Visual and Reliability Testing Results of Circuit Boards Assembled with Lead Free Components,Soldering Materials and Processes in a Simulated Production...

The New England Lead-free Electronics Consortium is a collaborative effort of New England companies spanning the electronics supply chain,sponsored by the Toxics Use Reduction Institute,the U.S .. weiterlesen

Reliability of Partially Filled SAC305 Through-Hole Joints

Consistently achieving acceptable wave solder through-hole fill on thick boards is a well-known process challenge,but the introduction of lead free solders has created additional difficulties. .. weiterlesen

Automating Tolerance to Process Variation

No two printed circuit boards look exactly alike. Even across two adjacent boards on an assembly line,one can find significant differences arising out of normal process variation – the componen .. weiterlesen

Analysis of AXI Test on Fine Pitch Components between Lead Free and Tin/Lead Assembly

By now,most people in the industry understand how complex it is to convert a factory from using a Tin-Lead (Eutectic) Solder process to a Lead Free process. The implementation of this change re .. weiterlesen

Prediction of Digital Circuit Board Reliability Using Computational Reliability Modeling

A process called computational reliability modeling is described herein as well as how the reliability predictions from this modeling approach match experimental data (both lead and lead-free s .. weiterlesen

A Proposed Mechanism and Remedy for Ball-in-Socket and Foot-in-Mud Soldering Defects on Ball Grid Array and Quad Flat Pack Components

A common source of defects on area array components is the “ball-in-socket” (or “pillowhead”) defect. This defect is defined as one or more connections that show physical contact but no wetting .. weiterlesen

Effect of Voiding on Solder Joint Shock and Thermal Cycle Reliability

Solder joint void has been considered a typical phenomenon in electronics assembly. Voids are caused by entrapped gases produced during flux volatilization during SMT,air entrapment in plated t .. weiterlesen

Building Reliability into the PWB: Optimization of the Desmear and Metalization Processes for Use on High Frequency and Lead Free...

High Frequency and Lead-Free laminate materials are finding increased use in the PWB fabrication industry driven by end user requirements for high-speed signal transmission and lead-free solder .. weiterlesen

Peelable Solder Masks – New Formulations for Today’s Challenges

When manufacturing printed wiring boards and assemblies it is often necessary to cover certain areas prior to soldering operations in order to avoid them being wetted with solder. Such areas ma .. weiterlesen

Desmear and Plating Through Hole Considerations and Experiences for Green PCB Production

With the latest legislations from RoHS and WEEE dominating the horizon of the PCB landscape there is a need for manufacturers and their suppliers to understand their impacts. The requirement to .. weiterlesen

Production Experience and Performance Characterization of a Novel Immersion Silver

Following previous reports by the authors on the general properties of a novel immersion silver process,this paper presents the production experience in typical horizontal lines to demonstrate .. weiterlesen

The Flash Gold Surface Finish Technology

The advent of surface mount technology and now the lead free issue have ushered in a new wave of solderability treatments, in particular the flat hard metal finishes. Among others these include .. weiterlesen

The Characterization of Novel High Temperature Resistant OSP Coatings for Lead free Processes by Comparing to Other Commercial OSP Coatings

In order to meet the growing requirement of eliminating lead from electronics,the printed wiring board (PWB) industry is migrating from hot-air-leveled solder (Sn/Pb) to lead free compatible al .. weiterlesen

Effect of Surface Finish,Reflow Profile and High Temperature Aging on Drop Test Reliability of Lead Free CSPs

Chip scale packages (CSPs) are widely used in portable electronic products. Mechanical drop testing is a critical reliability requirement for these products. With the switch to lead free solder .. weiterlesen

A Comparison of the Isothermal Fatigue Behavior of Sn-Ag-Cu to Sn-Pb Solder

The movement to Pb-free soldering will result in solder joints that are significantly stiffer than those made of SnPb. This paper presents the results from the first phase of a two-part study t .. weiterlesen

Backward Compatibility Study of Lead Free Area Array Packages with Tin-Lead Soldering Process

In response to RoHS and other international environmental legislation,the semiconductor industry is moving toward the elimination of lead (Pb) from packages. During the transitional period,both .. weiterlesen

First Article Inspection Strategies

In these days of high mix low volume there is increasing pressure on the SMT departments of manufacturing companies to reduce changeover times and increase machinery utilization. An enormous ef .. weiterlesen

What to Consider when Designing a Universal Test Strategy Tool

Selecting an optimal test strategy is a complex task today. There are many test inspection and test methods available. The most common choices to find manufacturing defects on printed circuit b .. weiterlesen

Concurrent Testing: Increasing Test Coverage without Affecting Cycle Time

Volume electronic manufacturing environments are constantly seeking solutions to bottlenecks at end-of-line test. Bottlenecks are being seen increasingly on high volume automotive,telecomm & co .. weiterlesen

Predicting Plated Through Hole Life at Assembly and in the Field from Thermal Stress Data

Over the past ten years,two new test methods: Interconnect Stress Test [1] and Highly Accelerated Thermal Shock [2] have been developed to perform thermal cycling testing and in particular,to m .. weiterlesen

Optimization of Lead Free SMT Reflow & Rework Process Window

Elevated SMT reflow temperatures for Pb-free soldering are placing excessive thermal demands on certain families of electronic components. The High Density Package Users Group,HDPUG,Consortium .. weiterlesen

Accelerated Reliability Testing and Analysis of Lead Free Solder Interconnects

The Pb-free solder interconnect reliability performance of a wide variety of common SMT component types was measured in an IPC-9701 TC1 thermal cycle (0-100°C / 40 min cycle). Seventeen differe .. weiterlesen

Via (Plated Through Hole) Integrity with Lead Free Soldering

Bare printed wiring board materials require changes from today’s typical standard dicy cured FR4 materials in order to support lead-free assembly. The High Density Packaging User’s Group has co .. weiterlesen

JCAA/JG-PP No-Lead Solder Project: Vibration Test

Vibration testing was conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The JCAA/JG-PP .. weiterlesen

Salt Atmosphere,Temperature Humidity,Mechanical Shock Environmental Stress Testing Results,and FMA of the JG-PP / JCAA Lead Free Soldering Program

The American Competitiveness Institute (ACI) performed a series of Environmental Stress Tests for the Joint Group of Pollution Prevention / Joint Council of Aging Aircraft (JG-PP / JCAA) Lead F .. weiterlesen

Fluxless Sn-Ag Solder Joints between Silicon and Ag-Cladded Copper with Reliability Evaluations--MEJ

A fluxless bonding process between silicon and copper using Sn-rich Ag-Sn-Au multilayer composite has been developed. The copper substrate is plated with a silver layer as stress buffer. We bon .. weiterlesen

Flux Activator Disappearance on Two Circuit Board Substrates

The kinetics of activator disappearance were investigated for a wave-soldering flux containing two activators,succinic and glutaric acids. Three loadings of flux were applied to bare FR4 panels .. weiterlesen

Overcoming the Complexity of Flex and Rigid Flex Design

Flexible printed circuits are a growing technology both in terms of numbers and in technology advancement. Applied as cabling harness technology,IC packaging and as replacement for rigid board .. weiterlesen

Adhesiveless Copper on Polyimide Flexible Substrates and Interconnects for Medical Applications

Flexible circuit interconnects for ultrasound transducer applications are among the most difficult to fabricate and make good representative circuits for medical applications. The polyimide die .. weiterlesen

Microstructure and Properties of Sn-Pb Solder Joints with Sn-Bi Finished Components

For this study,researchers from the University of Toronto produced samples of Sn-Pb solder,with additions of bismuth, solidified at controlled cooling rates. The microstructure of the various B .. weiterlesen

Visual and Reliability Testing Results of Circuit Boards Assembled with Lead Free Components,Soldering Materials and Processes in a Simulated Production...

The New England Lead-free Electronics Consortium is a collaborative effort of New England companies spanning the electronics supply chain,sponsored by the Toxics Use Reduction Institute,the U.S .. weiterlesen

Reliability of Partially Filled SAC305 Through-Hole Joints

Consistently achieving acceptable wave solder through-hole fill on thick boards is a well-known process challenge,but the introduction of lead free solders has created additional difficulties. .. weiterlesen

Automating Tolerance to Process Variation

No two printed circuit boards look exactly alike. Even across two adjacent boards on an assembly line,one can find significant differences arising out of normal process variation – the componen .. weiterlesen

Analysis of AXI Test on Fine Pitch Components between Lead Free and Tin/Lead Assembly

By now,most people in the industry understand how complex it is to convert a factory from using a Tin-Lead (Eutectic) Solder process to a Lead Free process. The implementation of this change re .. weiterlesen

Prediction of Digital Circuit Board Reliability Using Computational Reliability Modeling

A process called computational reliability modeling is described herein as well as how the reliability predictions from this modeling approach match experimental data (both lead and lead-free s .. weiterlesen

A Proposed Mechanism and Remedy for Ball-in-Socket and Foot-in-Mud Soldering Defects on Ball Grid Array and Quad Flat Pack Components

A common source of defects on area array components is the “ball-in-socket” (or “pillowhead”) defect. This defect is defined as one or more connections that show physical contact but no wetting .. weiterlesen

Effect of Voiding on Solder Joint Shock and Thermal Cycle Reliability

Solder joint void has been considered a typical phenomenon in electronics assembly. Voids are caused by entrapped gases produced during flux volatilization during SMT,air entrapment in plated t .. weiterlesen

Building Reliability into the PWB: Optimization of the Desmear and Metalization Processes for Use on High Frequency and Lead Free...

High Frequency and Lead-Free laminate materials are finding increased use in the PWB fabrication industry driven by end user requirements for high-speed signal transmission and lead-free solder .. weiterlesen

Peelable Solder Masks – New Formulations for Today’s Challenges

When manufacturing printed wiring boards and assemblies it is often necessary to cover certain areas prior to soldering operations in order to avoid them being wetted with solder. Such areas ma .. weiterlesen

Desmear and Plating Through Hole Considerations and Experiences for Green PCB Production

With the latest legislations from RoHS and WEEE dominating the horizon of the PCB landscape there is a need for manufacturers and their suppliers to understand their impacts. The requirement to .. weiterlesen

Production Experience and Performance Characterization of a Novel Immersion Silver

Following previous reports by the authors on the general properties of a novel immersion silver process,this paper presents the production experience in typical horizontal lines to demonstrate .. weiterlesen

The Flash Gold Surface Finish Technology

The advent of surface mount technology and now the lead free issue have ushered in a new wave of solderability treatments, in particular the flat hard metal finishes. Among others these include .. weiterlesen

The Characterization of Novel High Temperature Resistant OSP Coatings for Lead free Processes by Comparing to Other Commercial OSP Coatings

In order to meet the growing requirement of eliminating lead from electronics,the printed wiring board (PWB) industry is migrating from hot-air-leveled solder (Sn/Pb) to lead free compatible al .. weiterlesen

Effect of Surface Finish,Reflow Profile and High Temperature Aging on Drop Test Reliability of Lead Free CSPs

Chip scale packages (CSPs) are widely used in portable electronic products. Mechanical drop testing is a critical reliability requirement for these products. With the switch to lead free solder .. weiterlesen

A Comparison of the Isothermal Fatigue Behavior of Sn-Ag-Cu to Sn-Pb Solder

The movement to Pb-free soldering will result in solder joints that are significantly stiffer than those made of SnPb. This paper presents the results from the first phase of a two-part study t .. weiterlesen

Backward Compatibility Study of Lead Free Area Array Packages with Tin-Lead Soldering Process

In response to RoHS and other international environmental legislation,the semiconductor industry is moving toward the elimination of lead (Pb) from packages. During the transitional period,both .. weiterlesen

First Article Inspection Strategies

In these days of high mix low volume there is increasing pressure on the SMT departments of manufacturing companies to reduce changeover times and increase machinery utilization. An enormous ef .. weiterlesen

What to Consider when Designing a Universal Test Strategy Tool

Selecting an optimal test strategy is a complex task today. There are many test inspection and test methods available. The most common choices to find manufacturing defects on printed circuit b .. weiterlesen

Concurrent Testing: Increasing Test Coverage without Affecting Cycle Time

Volume electronic manufacturing environments are constantly seeking solutions to bottlenecks at end-of-line test. Bottlenecks are being seen increasingly on high volume automotive,telecomm & co .. weiterlesen

Predicting Plated Through Hole Life at Assembly and in the Field from Thermal Stress Data

Over the past ten years,two new test methods: Interconnect Stress Test [1] and Highly Accelerated Thermal Shock [2] have been developed to perform thermal cycling testing and in particular,to m .. weiterlesen