Precision Cleaning in 21st Century: New Solvent with Low Global Warming Potential
As we progress in the 21st century,electronics manufacturing will need more and more precision. Parts will get more complex since more components have to be assembled in smaller spaces. Circuit
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Event
IPC APEX EXPO 2012
PWB Stress Testing Correlation: Accelerated vs. Application – “The Round Robin Begins”
Round Robin Reliability Evaluation “Revival” Proposal
1.TR-579
2.IST( IPC-9151/TM 2.6.26) 3.HATS (IPC-9151)
4.CITC(EIT) 5.TS(TM650-2.6.7.2B,MIL31032/1C) 6. Application(Odometer )
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Event
IPC APEX EXPO 2012
Revolutionary Technique for Preparing Microvia Microsections of Printed Circuit Boards
We describe the design of a novel test structure,to which we have given the name “HD”,that will facilitate the evaluation of blind and buried microvias in printed circuit boards,in comparison w
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Event
IPC APEX EXPO 2012
Must Defluxers Follow SCAQMD Rules Throughout the U.S.? Productive Progress
What We Achieved: Current Proposed OTC Model Rule Modifications
• Vapor degreasing exempted from 25 g/L limit
– NESHAP-like equipment & controls
• 150 g/L VOC maximum for electronics assemblies
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Event
IPC APEX EXPO 2012
High Melting Lead-Free Mixed Biagx Solder Paste System
Although lead-free soldering has been main stream in the industry since 2006,with the replacement of eutectic SnPb system by the Sn/Ag/Cu system,the development of drop-in lead-free alternative
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Event
IPC APEX EXPO 2012
An Investigation into Low Temperature Tin-Bismuth and Tin-Bismuth-Silver Lead-Free Alloy Solder Pastes for Electronics Manufacturing Applications
The electronics industry has mainly adopted the higher melting point Sn3Ag0.5Cu solder alloys for lead-free reflow soldering applications. For applications where temperature sensitive component
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Event
IPC APEX EXPO 2012
Assembly Challenges of Bottom Terminated Components
Bottom terminated component (BTC) assembly has rapidly increased in recent years. This type of package is attractive due to its low cost and good functional performance (improved signal speeds
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Event
IPC APEX EXPO 2012
Pb-Free Selective Wave Solder Guidelines for Thermally Challenging PCBs
As the use of lead-free alloys has increased in electronic assemblies,much work has been done to develop Design for Manufacturability (DFM) guidelines for the new materials. However,there are s
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Event
IPC APEX EXPO 2012
Hot nitrogen for wave soldering
- Hot nitrogen technology for local inerting system of wave
soldering machines has proved to give significant advantages with Tin Lead or Lead free solders:
- Better heat transfer on the PCBs,e
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Event
IPC APEX EXPO 2012
Step Stress Testing of Solid Tantalum Capacitors
Solid tantalum capacitors were introduced to the market more than five decades ago and continue to be widely used. Reliability issues arise when tantalum capacitors are exposed to excessive the
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Event
IPC APEX EXPO 2012
Flip Chip Package Qualification of RF-IC Packages
Quad Flat Pack No Leads (QFNs) are thermally enhanced plastic packages that use conventional copper leadframe with wire bonded interconnects. . These leadless components provide an advanced pac
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Event
IPC APEX EXPO 2012
Effect of Chemical and Processing Parameters on Hole Filling Characteristics of Copper Electroplating
Miniaturization and increased functionality demands of electronics have substantially decreased the sizes of electronic features that need to be plated. The circuit density of printed circuit d
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Event
IPC APEX EXPO 2012
New Challenges for Higher Aspect Ratio: Filling Through holes and Blind Micro Vias with Copper by Reverse Pulse Plating
This paper presents systematic investigations on complete Through Hole filling for cores by a Cu electroplating process as an alternative to the common paste plugging process. This electro plat
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Event
IPC APEX EXPO 2012
PTH Core-to-Core Interconnect Using Sintered Conductive Pastes
The market for high-layer-count printed circuit boards (PCB) containing blind and buried vias was once relatively small,and
focused on specialized applications in the military and high end comp
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Event
IPC APEX EXPO 2012
iNEMI HFR-Free Signal Integrity Project: An Investigation to Identify Degradation of Electrical Signals in HFR-Free PCB Materials
Recent environmental concerns over the safety of the halogenated flame retardants (HFR) used in commonplace FR4 printed
circuit boards (PCB) have prompted market demand for HFR-free computer sy
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Event
IPC APEX EXPO 2012
iNEMI HFR-Free PCB Materials Team Project: An Investigation to Identify Technology Limitations Involved in Transitioning to HFR-Free PCB Materials
In response to a growing concern within the Electronic Industry to the transition to Halogen-Free laminates (HFR-Free)
within the Client Market space (Desktop and Notebook computers) iNEMI init
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Event
IPC APEX EXPO 2012
Choosing a Low-Cost Alternative to Sac Alloys for PCB Assembly
Developing low-cost alternatives to near-eutectic SAC alloys for Pb-free assembly is crucial to continue producing affordable electronics products. Metals prices,especially silver,have been on
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Event
IPC APEX EXPO 2012
Drop Test Performance of Bga Assembly Using Sac105ti Solder Spheres
Board-level drop test performance was evaluated and compared for the following four different solder combinations in
BGA/CSP assembly: 1) SnPb paste with SnPb balls,2) SnPb paste with SAC105Ti
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Event
IPC APEX EXPO 2012
Low Cycle Fatigue Behaviour of Multi-joint Sample in Mechanical Testing
This paper explores the behaviour of a copper test vehicle with multiple reflowed solder joints,which has direct relevance to ball grid arrays (BGA) and high density interconnect structures. Th
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Event
IPC APEX EXPO 2012
An Evaluation of the Insulation Resistance and Surface Contamination of Printed Circuit Board Assemblies
The overall effectiveness of 20 circuit board assembly processes,made up of 4 solder/flux combinations and 6 cleaning processes was investigated by using in-situ surface insulation resistance m
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Event
IPC APEX EXPO 2012
Correlation of Sir,Halide/Halogen,and Copper Mirror Tests
With the advent of RoHS and WEEE and the concern of some companies to eliminate halogen-containing compounds from their products,it is vital to have an understanding of halogen compounds and ho
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Event
IPC APEX EXPO 2012
Effect of Silicone Conformal Coating on Surface Insulation Resistance (SIR) For Printed Circuit Board Assemblies.
Conformal coatings are considered a method of providing corrosion protection to electrical assemblies used in high-humidity or harsh environments. They are applied to PCBs for various reasons:
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Event
IPC APEX EXPO 2012
Testing – Understanding the Proper Testing Processes and Requirements for Electronics,Electronic Components and Printed Circuit Boards
As the need for electronics,electronic components and printed circuit boards becomes more important; the testing of products for these industries becomes a critical component. New materials,new
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Event
IPC APEX EXPO 2012
Overcoming Logistic,Economic and Technical Challenges to Implementing Functional Test in High Mix / High Volume Production Environments
Functional circuit test (FCT) of circuit boards and end products in a high volume (>1000 units per day) production environment presents challenging technical,logistic and cost obstacles that ar
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Event
IPC APEX EXPO 2012
IPC 9252A Electrical Test Considerations & Military Specifications versus Electrical Test (Know Your Specifications,Revisions and Amendments)
The PCB industry has advanced significantly in the recent millennium. OEM specifications and requirements have also advanced due to the maturing technologies. With this the requirements of Elec
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Event
IPC APEX EXPO 2012
Newest ED-Copper Foils for Low Loss / High Speed PCBs and for IC-Packaging
The latest status of new ED copper foil developments is presented: ultra-flat profile for high speed digital boards and ultra-thin foil for finest pitch applications.
Copper surface roughness h
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Event
IPC APEX EXPO 2012
Determination of Copper Foil Surface Roughness from Micro-section Photographs
Specification and control of surface roughness of copper conductors within printed circuit boards (PCBs) are increasingly desirable in multi-GHz designs as a part of signal-integrity failure an
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Event
IPC APEX EXPO 2012
A Designed Experiment for the Influence of Copper Foils on Impedance,DC Line Resistance and Insertion Loss
For the last couple of years,the main concerns regarding the electrical performance of blank PCB boards were impedance and ohmic resistance. Just recently,the need to reduce insertion loss came
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Event
IPC APEX EXPO 2012
Effect of Silicone Contamination on Assembly Processes
Silicone contamination is known to have a negative impact on assembly processes such as soldering,adhesive bonding,coating,and wire bonding. In particular,silicone is known to cause de-wetting
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Event
IPC APEX EXPO 2012
Impact of Dust on Printed Circuit Assembly Reliability
Atmospheric dust consists of solids suspended in air. Dust is well known for its complex nature. It normally includes inorganic mineral materials,water soluble salts,organic materials,and a sma
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Event
IPC APEX EXPO 2012
Coating Thickness Measurement of Thin Gold and Palladium Coatings on Printed Circuit Boards using X-Ray Fluorescence
- DD Detector is State of the Art
- Software: Addressing all measurement challenges; Measurement Results for Au,Pd and Ni(P),independent of substrate material
- Traceability and Reproducibility
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Event
IPC APEX EXPO 2012
Direct Digital SM Printing Using Inkjet Technology
•What is Digital Printing
•Ink Jet Technology
•Printing SM using Ink Jet
- Highlights
- Zero clearance technology
- Product improvements
- PCB shops,end users and designers
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Event
IPC APEX EXPO 2012
Application of the Advanced Activator Technology on Halogen-Free Lead-Free Solder Paste Development
The Surface Mount Technology (SMT) industry has been faced with several challenges in the past decades. Two of the most recent ones are RoHS compliant lead-free assembly and the adoption of fin
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Event
IPC APEX EXPO 2012
The Effect of Powder Surface Area and Oxidation on the Voiding Performance of PoP Solder Pastes
With the miniaturization of components in the semiconductor industry,the need for specialized solder pastes with finer
powder mesh sizes for package-on-package (PoP) assemblies has become imper
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Event
IPC APEX EXPO 2012
SMT Manufacturability and Reliability in PCB Cavities
Considering technological advances in multi-depth cavities in the PCB manufacturing industry,various subtopics have materialized regarding the processing and application of such features in dev
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Event
IPC APEX EXPO 2012
Challenges for Step Stencils with Design Guidelines for Solder Paste Printing
The stencil printing process is one of the most critical processes in the electronic production. Due to the requirement: “faster and smaller” it is necessary to place components with different
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Event
IPC APEX EXPO 2012
Virtual Access Technique Augments Test Coverage on Limited Access PCB Assemblies
Increased pressures to reduce time to market and time to volume have forced many manufacturers of populated printed circuit boards to rely on capacitively coupled,un-powered,vectorless in-circu
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Event
IPC APEX EXPO 2012
Testing DDR Memory
Testing DDR memories on Printed Circuit Boards has steadily gotten more difficult. Most such memories do not have any on-chip Design-for-Test features. Adequate test access is a disappearing lu
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Event
IPC APEX EXPO 2012
Corrosion Resistance of Different PCB Surface Finishes in Harsh Environments
Corrosion resistance is becoming one of the most important topics in the electronics industry. Corrosion results in field
failures and huge losses,which annually total several billion U.S. doll
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Event
IPC APEX EXPO 2012
The Surface Finish Effect on the Creep Corrosion in PCB
Creep corrosion normally happens in the end system,PCB,connectors and components are widely noted due to the exposure of
high sulfur environments under elevated humidity. In this study,the majo
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Event
IPC APEX EXPO 2012
Detailed Analysis of Impedance and Loss versus Frequency for Transmission Lines Made From Flexible Circuit Materials
With the emergence of high speed,controlled impedance circuits requiring increasingly tight tolerances,there is a realization among designers and fabricators that more precise data is needed th
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Event
IPC APEX EXPO 2012
Thermal Characteristics of PCB Laminates used in High Frequency Applications
As technology advances,understanding thermal management issues of high frequency PCB’s increases. There are many different aspects to consider for PCB thermal management. This paper will invest
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Event
IPC APEX EXPO 2012
The Application of Spherical Bend Testing to Predict Safe Working Manufacturing Process Strains
The increased temperatures associated with lead free processes have produced significant challenges for PWB laminates.
Newly developed laminates have different curing processes,are commonly fil
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Event
IPC APEX EXPO 2012
Investigation of Pad Cratering in Large Flip-Chip BGA using Acoustic Emission
Electronics assemblies with large flip-chip BGA packages can be prone to either pad cratering or brittle intermetallic (IMC)
failures under excessive PCB bending. Pad cratering cracks are not d
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Event
IPC APEX EXPO 2012
PAD CRATERING
- What is Pad Cratering?
- Pad Craters
- Pad Cratering… Opens Circuits
- How is the Electronics Industry dealing with this Defect Mode?
- What does this have in common with a Pad Cratering solu
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Event
IPC APEX EXPO 2012
Assembly and Reliability of 1704 I/O FCBGA and FPBGAs
Commercial-off-the-shelf ball/column grid array packaging (COTS BGA/CGA) technologies in high reliability versions are now being considered for use in a number of National Aeronautics and Space
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Event
IPC APEX EXPO 2012
The Relationship between Backward Compatible Assembly and Microstructure on the Thermal Fatigue Reliability of an Extremely Large Ball Grid Array
Accelerated temperature cycling was used to evaluate the thermal fatigue reliability for the case of backward compatible
assembly (mixed alloy,Pb-free BGA/SnPb paste) of a 3162 pin count,extrem
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Event
IPC APEX EXPO 2012
Reliability of BGA Solder Joints after Re-Balling Process
Due to the obsolescence of SnPb BGA components,electronics manufacturers that use SnPb solder paste either have to use
lead-free BGAs and adjust the reflow process or re-ball these components w
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Event
IPC APEX EXPO 2012