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Precision Cleaning in 21st Century: New Solvent with Low Global Warming Potential

As we progress in the 21st century,electronics manufacturing will need more and more precision. Parts will get more complex since more components have to be assembled in smaller spaces. Circuit .. read more
Author(s)
Rajat Basu,Ryan Hulse,Kane Cook,Diana Mercier
Event
IPC APEX EXPO 2012

PWB Stress Testing Correlation: Accelerated vs. Application – “The Round Robin Begins”

Round Robin Reliability Evaluation “Revival” Proposal 1.TR-579 2.IST( IPC-9151/TM 2.6.26) 3.HATS (IPC-9151) 4.CITC(EIT) 5.TS(TM650-2.6.7.2B,MIL31032/1C) 6. Application(Odometer ) .. read more
Author(s)
Mark Northrup
Event
IPC APEX EXPO 2012

Revolutionary Technique for Preparing Microvia Microsections of Printed Circuit Boards

We describe the design of a novel test structure,to which we have given the name “HD”,that will facilitate the evaluation of blind and buried microvias in printed circuit boards,in comparison w .. read more
Author(s)
Louis Hart,Russell Dudek,Brent Mayfield
Event
IPC APEX EXPO 2012

Must Defluxers Follow SCAQMD Rules Throughout the U.S.? Productive Progress

What We Achieved: Current Proposed OTC Model Rule Modifications • Vapor degreasing exempted from 25 g/L limit – NESHAP-like equipment & controls • 150 g/L VOC maximum for electronics assemblies .. read more
Author(s)
Barbara Kanegsberg
Event
IPC APEX EXPO 2012

High Melting Lead-Free Mixed Biagx Solder Paste System

Although lead-free soldering has been main stream in the industry since 2006,with the replacement of eutectic SnPb system by the Sn/Ag/Cu system,the development of drop-in lead-free alternative .. read more
Author(s)
HongWen Zhang,Ning-Cheng Lee
Event
IPC APEX EXPO 2012

An Investigation into Low Temperature Tin-Bismuth and Tin-Bismuth-Silver Lead-Free Alloy Solder Pastes for Electronics Manufacturing Applications

The electronics industry has mainly adopted the higher melting point Sn3Ag0.5Cu solder alloys for lead-free reflow soldering applications. For applications where temperature sensitive component .. read more
Author(s)
Jasbir Bath,Manabu Itoh,Gordon Clark,Hajime Takahashi,Kyosuke Yokota,Kentaro Asai,Atsushi Irisawa,Kimiaki Mori,David Rund,Roberto Garcia
Event
IPC APEX EXPO 2012

Assembly Challenges of Bottom Terminated Components

Bottom terminated component (BTC) assembly has rapidly increased in recent years. This type of package is attractive due to its low cost and good functional performance (improved signal speeds .. read more
Author(s)
Jennifer Nguyen,David Geiger,Dongkai Shangguan
Event
IPC APEX EXPO 2012

Pb-Free Selective Wave Solder Guidelines for Thermally Challenging PCBs

As the use of lead-free alloys has increased in electronic assemblies,much work has been done to develop Design for Manufacturability (DFM) guidelines for the new materials. However,there are s .. read more
Author(s)
Ramon Mendez,Helen Lowe,Ismael Marin
Event
IPC APEX EXPO 2012

Hot nitrogen for wave soldering

- Hot nitrogen technology for local inerting system of wave soldering machines has proved to give significant advantages with Tin Lead or Lead free solders: - Better heat transfer on the PCBs,e .. read more
Author(s)
Laurent Coudurier,Fernand Heine,Didier Orlhac
Event
IPC APEX EXPO 2012

Step Stress Testing of Solid Tantalum Capacitors

Solid tantalum capacitors were introduced to the market more than five decades ago and continue to be widely used. Reliability issues arise when tantalum capacitors are exposed to excessive the .. read more
Author(s)
Thomas Fritzler,Michael H. Azarian,Michael Pecht
Event
IPC APEX EXPO 2012

Flip Chip Package Qualification of RF-IC Packages

Quad Flat Pack No Leads (QFNs) are thermally enhanced plastic packages that use conventional copper leadframe with wire bonded interconnects. . These leadless components provide an advanced pac .. read more
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2012

Effect of Chemical and Processing Parameters on Hole Filling Characteristics of Copper Electroplating

Miniaturization and increased functionality demands of electronics have substantially decreased the sizes of electronic features that need to be plated. The circuit density of printed circuit d .. read more
Author(s)
Maria Nikolova,Jim Watkowski
Event
IPC APEX EXPO 2012

New Challenges for Higher Aspect Ratio: Filling Through holes and Blind Micro Vias with Copper by Reverse Pulse Plating

This paper presents systematic investigations on complete Through Hole filling for cores by a Cu electroplating process as an alternative to the common paste plugging process. This electro plat .. read more
Author(s)
Nina Dambrowsky,Christof Erben,Stephen Kenny,Bernd Roelfs,Mike Palazzola
Event
IPC APEX EXPO 2012

PTH Core-to-Core Interconnect Using Sintered Conductive Pastes

The market for high-layer-count printed circuit boards (PCB) containing blind and buried vias was once relatively small,and focused on specialized applications in the military and high end comp .. read more
Author(s)
Michael Matthews,Ken Holcomb,Jim Haley,Catherine Shearer
Event
IPC APEX EXPO 2012

iNEMI HFR-Free (Halogen-Free) Session

#NAME? .. read more
Author(s)
Stephen Tisdale,John Davignon,Stephen Hall,Mike Leddige,John Davignon,David Senk,Scott Hinaga,Valerie St. Cyr,Greg Monty,Jackie Adams
Event
IPC APEX EXPO 2012

iNEMI HFR-Free Signal Integrity Project: An Investigation to Identify Degradation of Electrical Signals in HFR-Free PCB Materials

Recent environmental concerns over the safety of the halogenated flame retardants (HFR) used in commonplace FR4 printed circuit boards (PCB) have prompted market demand for HFR-free computer sy .. read more
Author(s)
Stephen Hall,Michael Leddige,Scott Hinaga,David Senk
Event
IPC APEX EXPO 2012

BFR-Free High Reliability Project

#NAME? .. read more
Author(s)
Stephen Tisdale
Event
IPC APEX EXPO 2012

iNEMI HFR-Free PCB Materials Team Project: An Investigation to Identify Technology Limitations Involved in Transitioning to HFR-Free PCB Materials

In response to a growing concern within the Electronic Industry to the transition to Halogen-Free laminates (HFR-Free) within the Client Market space (Desktop and Notebook computers) iNEMI init .. read more
Author(s)
John Davignon
Event
IPC APEX EXPO 2012

Choosing a Low-Cost Alternative to Sac Alloys for PCB Assembly

Developing low-cost alternatives to near-eutectic SAC alloys for Pb-free assembly is crucial to continue producing affordable electronics products. Metals prices,especially silver,have been on .. read more
Author(s)
Brook Sandy,Ronald Lasky
Event
IPC APEX EXPO 2012

Drop Test Performance of Bga Assembly Using Sac105ti Solder Spheres

Board-level drop test performance was evaluated and compared for the following four different solder combinations in BGA/CSP assembly: 1) SnPb paste with SnPb balls,2) SnPb paste with SAC105Ti .. read more
Author(s)
Weiping Liu,Ning-Cheng Lee,Simin Bagheri,Polina Snugovesky,Jason Bragg,Russell Brush,Blake Harper
Event
IPC APEX EXPO 2012

Low Cycle Fatigue Behaviour of Multi-joint Sample in Mechanical Testing

This paper explores the behaviour of a copper test vehicle with multiple reflowed solder joints,which has direct relevance to ball grid arrays (BGA) and high density interconnect structures. Th .. read more
Author(s)
C.P. Hunt,O. Thomas,D. Di Maio,E. Kamara,H. Lu
Event
IPC APEX EXPO 2012

An Evaluation of the Insulation Resistance and Surface Contamination of Printed Circuit Board Assemblies

The overall effectiveness of 20 circuit board assembly processes,made up of 4 solder/flux combinations and 6 cleaning processes was investigated by using in-situ surface insulation resistance m .. read more
Author(s)
Xiaofei He,Michael H. Azarian,Mark Kostinovsky,Michael G. Pecht
Event
IPC APEX EXPO 2012

Correlation of Sir,Halide/Halogen,and Copper Mirror Tests

With the advent of RoHS and WEEE and the concern of some companies to eliminate halogen-containing compounds from their products,it is vital to have an understanding of halogen compounds and ho .. read more
Author(s)
Nicole Palma,Ronald Lasky
Event
IPC APEX EXPO 2012

Effect of Silicone Conformal Coating on Surface Insulation Resistance (SIR) For Printed Circuit Board Assemblies.

Conformal coatings are considered a method of providing corrosion protection to electrical assemblies used in high-humidity or harsh environments. They are applied to PCBs for various reasons: .. read more
Author(s)
Carlos Montemayor
Event
IPC APEX EXPO 2012

Testing – Understanding the Proper Testing Processes and Requirements for Electronics,Electronic Components and Printed Circuit Boards

As the need for electronics,electronic components and printed circuit boards becomes more important; the testing of products for these industries becomes a critical component. New materials,new .. read more
Author(s)
Aaron Robinson
Event
IPC APEX EXPO 2012

Overcoming Logistic,Economic and Technical Challenges to Implementing Functional Test in High Mix / High Volume Production Environments

Functional circuit test (FCT) of circuit boards and end products in a high volume (>1000 units per day) production environment presents challenging technical,logistic and cost obstacles that ar .. read more
Author(s)
Craig T. Pynn
Event
IPC APEX EXPO 2012

IPC 9252A Electrical Test Considerations & Military Specifications versus Electrical Test (Know Your Specifications,Revisions and Amendments)

The PCB industry has advanced significantly in the recent millennium. OEM specifications and requirements have also advanced due to the maturing technologies. With this the requirements of Elec .. read more
Author(s)
Todd L Kolmodin
Event
IPC APEX EXPO 2012

Newest ED-Copper Foils for Low Loss / High Speed PCBs and for IC-Packaging

The latest status of new ED copper foil developments is presented: ultra-flat profile for high speed digital boards and ultra-thin foil for finest pitch applications. Copper surface roughness h .. read more
Author(s)
Raymond Gales
Event
IPC APEX EXPO 2012

Determination of Copper Foil Surface Roughness from Micro-section Photographs

Specification and control of surface roughness of copper conductors within printed circuit boards (PCBs) are increasingly desirable in multi-GHz designs as a part of signal-integrity failure an .. read more
Author(s)
Scott Hinaga,Soumya De,Aleksandr Y. Gafarov,Marina Y. Koledintseva,James L. Drewniak
Event
IPC APEX EXPO 2012

A Designed Experiment for the Influence of Copper Foils on Impedance,DC Line Resistance and Insertion Loss

For the last couple of years,the main concerns regarding the electrical performance of blank PCB boards were impedance and ohmic resistance. Just recently,the need to reduce insertion loss came .. read more
Author(s)
Alexander Ippich
Event
IPC APEX EXPO 2012

Effect of Silicone Contamination on Assembly Processes

Silicone contamination is known to have a negative impact on assembly processes such as soldering,adhesive bonding,coating,and wire bonding. In particular,silicone is known to cause de-wetting .. read more
Author(s)
John Meyer,Carlyn A. Smith
Event
IPC APEX EXPO 2012

Impact of Dust on Printed Circuit Assembly Reliability

Atmospheric dust consists of solids suspended in air. Dust is well known for its complex nature. It normally includes inorganic mineral materials,water soluble salts,organic materials,and a sma .. read more
Author(s)
Bo Song,Michael H. Azarian,Michael G. Pecht
Event
IPC APEX EXPO 2012

Coating Thickness Measurement of Thin Gold and Palladium Coatings on Printed Circuit Boards using X-Ray Fluorescence

- DD Detector is State of the Art - Software: Addressing all measurement challenges; Measurement Results for Au,Pd and Ni(P),independent of substrate material - Traceability and Reproducibility .. read more
Author(s)
Michael Haller,Volker Rößiger,Simone Dill
Event
IPC APEX EXPO 2012

Direct Digital SM Printing Using Inkjet Technology

•What is Digital Printing •Ink Jet Technology •Printing SM using Ink Jet - Highlights - Zero clearance technology - Product improvements - PCB shops,end users and designers .. read more
Author(s)
Tomer Segev
Event
IPC APEX EXPO 2012

Application of the Advanced Activator Technology on Halogen-Free Lead-Free Solder Paste Development

The Surface Mount Technology (SMT) industry has been faced with several challenges in the past decades. Two of the most recent ones are RoHS compliant lead-free assembly and the adoption of fin .. read more
Author(s)
Xiang Wei,Adrian Hawkins
Event
IPC APEX EXPO 2012

The Effect of Powder Surface Area and Oxidation on the Voiding Performance of PoP Solder Pastes

With the miniaturization of components in the semiconductor industry,the need for specialized solder pastes with finer powder mesh sizes for package-on-package (PoP) assemblies has become imper .. read more
Author(s)
Brandon Judd,Mario Scalzo
Event
IPC APEX EXPO 2012

SMT Manufacturability and Reliability in PCB Cavities

Considering technological advances in multi-depth cavities in the PCB manufacturing industry,various subtopics have materialized regarding the processing and application of such features in dev .. read more
Author(s)
Markus Leitgeb,Christopher Michael Ryder
Event
IPC APEX EXPO 2012

Challenges for Step Stencils with Design Guidelines for Solder Paste Printing

The stencil printing process is one of the most critical processes in the electronic production. Due to the requirement: “faster and smaller” it is necessary to place components with different .. read more
Author(s)
Carmina Läntzsch,Georg Kleemann
Event
IPC APEX EXPO 2012

Virtual Access Technique Augments Test Coverage on Limited Access PCB Assemblies

Increased pressures to reduce time to market and time to volume have forced many manufacturers of populated printed circuit boards to rely on capacitively coupled,un-powered,vectorless in-circu .. read more
Author(s)
Anthony J. Suto
Event
IPC APEX EXPO 2012

Testing DDR Memory

Testing DDR memories on Printed Circuit Boards has steadily gotten more difficult. Most such memories do not have any on-chip Design-for-Test features. Adequate test access is a disappearing lu .. read more
Author(s)
John Pendlebury
Event
IPC APEX EXPO 2012

Corrosion Resistance of Different PCB Surface Finishes in Harsh Environments

Corrosion resistance is becoming one of the most important topics in the electronics industry. Corrosion results in field failures and huge losses,which annually total several billion U.S. doll .. read more
Author(s)
Mustafa Özkök,Joe McGurran,Hugh Roberts,Kenneth Lee,Guenter Heinz
Event
IPC APEX EXPO 2012

The Surface Finish Effect on the Creep Corrosion in PCB

Creep corrosion normally happens in the end system,PCB,connectors and components are widely noted due to the exposure of high sulfur environments under elevated humidity. In this study,the majo .. read more
Author(s)
Cherie Chen,Jeffrey ChangBing Lee,Graver Chang,Jandel Lin,Casa Hsieh,Jesse Liao,Jerry Huang
Event
IPC APEX EXPO 2012

Detailed Analysis of Impedance and Loss versus Frequency for Transmission Lines Made From Flexible Circuit Materials

With the emergence of high speed,controlled impedance circuits requiring increasingly tight tolerances,there is a realization among designers and fabricators that more precise data is needed th .. read more
Author(s)
Glenn Oliver
Event
IPC APEX EXPO 2012

Thermal Characteristics of PCB Laminates used in High Frequency Applications

As technology advances,understanding thermal management issues of high frequency PCB’s increases. There are many different aspects to consider for PCB thermal management. This paper will invest .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2012

The Application of Spherical Bend Testing to Predict Safe Working Manufacturing Process Strains

The increased temperatures associated with lead free processes have produced significant challenges for PWB laminates. Newly developed laminates have different curing processes,are commonly fil .. read more
Author(s)
John McMahon,Brian Gray
Event
IPC APEX EXPO 2012

Investigation of Pad Cratering in Large Flip-Chip BGA using Acoustic Emission

Electronics assemblies with large flip-chip BGA packages can be prone to either pad cratering or brittle intermetallic (IMC) failures under excessive PCB bending. Pad cratering cracks are not d .. read more
Author(s)
Anurag Bansal,Cherif Guirguis,Kuo-Chuan Liu
Event
IPC APEX EXPO 2012

PAD CRATERING

- What is Pad Cratering? - Pad Craters - Pad Cratering… Opens Circuits - How is the Electronics Industry dealing with this Defect Mode? - What does this have in common with a Pad Cratering solu .. read more
Author(s)
Chris Hunrath
Event
IPC APEX EXPO 2012

Assembly and Reliability of 1704 I/O FCBGA and FPBGAs

Commercial-off-the-shelf ball/column grid array packaging (COTS BGA/CGA) technologies in high reliability versions are now being considered for use in a number of National Aeronautics and Space .. read more
Author(s)
Reza Ghaffarian
Event
IPC APEX EXPO 2012

The Relationship between Backward Compatible Assembly and Microstructure on the Thermal Fatigue Reliability of an Extremely Large Ball Grid Array

Accelerated temperature cycling was used to evaluate the thermal fatigue reliability for the case of backward compatible assembly (mixed alloy,Pb-free BGA/SnPb paste) of a 3162 pin count,extrem .. read more
Author(s)
Richard Coyle,Richard Popowich,Peter Read,Debra Fleming,Raiyo Aspandiar,Alan Donaldson,Vasu Vasudevan,Iulia Muntele,Stephen Tisdale,Robert Kinyanjui
Event
IPC APEX EXPO 2012

Reliability of BGA Solder Joints after Re-Balling Process

Due to the obsolescence of SnPb BGA components,electronics manufacturers that use SnPb solder paste either have to use lead-free BGAs and adjust the reflow process or re-ball these components w .. read more
Author(s)
M.H. Biglaria,A. Nazariana,R. Denteneera,M. Biglari,Jra,A.A. Kodentsovb
Event
IPC APEX EXPO 2012