Photovoltaics: The iNEMI Road Map
•The 2011 iNEMI Solar PV roadmap
•Involvement of the electronics supply chain
•Example of an electronics opportunity – micro-inverters
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Event
IPC APEX EXPO 2011
Solar PV Reliability Overview
•A vision of a solar-powered world
•Importance of reliability to success of solar
•Working together to establish reliability
•R&D issues related to:
•Product Development
•Quality Assurance duri
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Event
IPC APEX EXPO 2011
Solar PV Module Assembly
- Solar Module Assembly vs. PCBA
- Crystalline Silicon Module (c-Si) Construction
- Module Assembly Process (c-Si)
- PV Cells – String - Array - Module
- Tab & String Process
- Lamination Proce
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Event
IPC APEX EXPO 2011
Design and Fabrication of Thinner,Higher Speed Flexible Circuits
Modern flexible printed circuits demand improved signal integrity due to increasing data rate requirements for interconnects. At the same time,form factors available to designers are becoming s
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Event
IPC APEX EXPO 2011
Results of Fabrication DOE for DuPont Pyralux TK®,A Low Dielectric,Thin Flexible Circuit Material
From the first time we heard of new thin,low Dk,flex laminate material from DuPont we were excited. The material is what is now known,and commercially available,as DuPont’s Pyralux TK®. Working
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Event
IPC APEX EXPO 2011
A Comparison of the Environmental and Operating Costs of Spray in Air Batch Cleaners and Small Inline Aqueous Cleaners
This paper will discuss the environmental and financial cost of operating both batch cleaners and small inline aqueous cleaners. It is not the goal of this paper to endorse one type of cleaner
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Event
IPC APEX EXPO 2011
Eu Rohs Recast – Are You Ready?
Since the European Union (EU) first published the Restriction on the use of Certain Hazardous Substances in electrical and electronic equipment directive (RoHS) in 2003,the document required up
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Event
IPC APEX EXPO 2011
Pb-free Solder Joint Reliability in a Mildly Accelerated Test Condition
Two different temperature cycling profiles were used to compare the thermal fatigue reliability of Pb free and SnPb solder joints in 16 different,high strain surface mount (SMT) packages. In so
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Event
IPC APEX EXPO 2011
The Effects of Non-filled Microvia in Pad on Pb-free Solder Joint Reliability of BGA and QFN Packages in Accelerated Thermal Cycling
The High Density Packaging Users Group (HDPUG) Consortium has completed an experiment to investigate the effect of non-filled microvias in SMT solder joint pads and the associated solder voids
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Event
IPC APEX EXPO 2011
An Analytical Characterization and Comparison of Adhesion Test for PCBs
Interest in the adhesive strength of PCBs has recently come to the forefront of the industry. This has been driven by the advent of lead free soldering processes which severely stress the mecha
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Event
IPC APEX EXPO 2011
Simple Tools for Managing Engineering,Purchasing and Assembly Data
As the assembly of electronic products becomes more automated the collection,storage and retrieval of electronic data demands additional software tools to manage data. The wide spread use of we
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Event
IPC APEX EXPO 2011
Dynamic LEAN Shop Floor SMT Material Control Starting ONLY What You Can Finish
In high mix (250+ Assemblies) environments,ensuring small batches are delivered in a timely yet flexible manner without large levels of safety stock and WIP requires the very best of LEAN Manuf
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Event
IPC APEX EXPO 2011
Low dk Thermoplastic Substrate for Broadband Antennas
In high frequency circuit boards PTFE is widely used as a substrate material. It offers very low dielectric constant and low losses. However,it is relatively expensive to fabricate,making the c
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Event
IPC APEX EXPO 2011
A Designed Experiment for the Influence of Copper Foils and Oxide Replacements on Impedance,DC Line Resistance and Insertion Loss
With ever increasing data transfer rates,insertion loss has become a limiting factor on today's systems.
Insertion loss can be separated into dielectric loss and copper loss. While dielectric l
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Event
IPC APEX EXPO 2011
Polyphenylene Ether Macromonomer. Viii. Low Z-Axis Cte,Low Df Epoxy Laminates
Properties of printed circuit board laminates are a function of the type and levels of its components. Endeavors to a balance various performance criteria involve balancing the types and amount
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Event
IPC APEX EXPO 2011
Identifying Reliable Applications for the Tin-Zinc Eutectic in Electrical and Electronic Assemblies
With a melting point of 199°C,about 20°C lower than the liquidus temperature of SAC305 the Sn-Zn eutectic (Sn~9% Zn) appears to be an attractive candidate as a Pb-free solder. With,at July 2010
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Event
IPC APEX EXPO 2011
Mechanical Shock Test Performance of SAC105 (Sn-1.0Ag-0.5Cu) and Sn-3.5Ag,BGA Components with SAC305 Solder Paste on NiAu and OSP Board Surface Finishes
Many BGA and CSP component suppliers have begun shipment of components with a variety of second generation lead-free
solder ball alloys based on the improved mechanical shock resistance. Althou
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Event
IPC APEX EXPO 2011
Low-Silver BGA Assembly Phase II – Reliability Assessment Seventh Report: Mixed Metallurgy Solder Joint Thermal Cycling Results
Some ball grid array suppliers are migrating their sphere alloys from SAC305 (3% Ag) or SAC405 (4% Ag) to alloys with lower silver contents and often with “micro alloying” additions. There are
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Event
IPC APEX EXPO 2011
Failure Mechanisms in Embedded Planar Capacitors during High Temperature Operating Life (HTOL) Testing
High temperature operating life (HTOL) testing was performed on embedded planar capacitors (with epoxy- BaTiO3 composite dielectric) by subjecting these devices to highly accelerated temperatur
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Event
IPC APEX EXPO 2011
Embedded Components: A Comparative Analysis of Reliability
In light of new process and product technologies in the field of embedded components,questions arise with respect to
advantages and potential disadvantages to standard SMT component placement w
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Event
IPC APEX EXPO 2011
Development of a Design & Manufacturing Environment for Reliable and Cost- Effective PCB Embedding Technology
The desire to have more functionality into increasingly smaller size end products has been pushing the PCB and IC
Packaging industry towards High Density Interconnect (HDI) and 3D Packaging (st
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Event
IPC APEX EXPO 2011
The Enigmatic Breakout Angle
We describe a coupon design that makes available,in an elegant and efficient way,information unattainable even from multiple-coupon vertical cross-sections. The new design allows quantitative d
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Event
IPC APEX EXPO 2011
Nano Technology Improve Critical Printing Process
The challenges of successful solder printing in the High Volume / Low Mix cell phone environment,which is linked with the continuing trend to miniaturize electronic assemblies,requires a new ap
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Event
IPC APEX EXPO 2011
Evaluation of Lead Free Solder Paste Materials for PCBA
Most of electronic components on a printed circuit board assembly (PCBA) are surface mount components assembled using solder paste material. Having a good solder paste material is very critical
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Event
IPC APEX EXPO 2011
A Unified CAD-PLM Architecture for Improving Electronics Design Productivity through Automation,Collaboration,and Cloud Computing
In electronics design,Computer Aided Design (CAD) tools manage part data in a logical schematic view (a part symbol) and a physical PCB view (a part footprint). Yet,a part has a third view,whic
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Event
IPC APEX EXPO 2011
Quantitative Evaluation of New SMT Stencil Materials
High yields in the stencil printing process are essential to a profitable SMT assembly operation. But as circuit complexity continues to increase,so do the challenges of maintaining a successfu
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Event
IPC APEX EXPO 2011
Sculpted Flex Circuits as an Electronics Packaging Solution
Sculpted Flex Circuits are a very cost effective,low profile termination solution that is not very well known. These Flex Circuit hybrids can provide the user a simple interconnection between c
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Event
IPC Midwest 2010
Weigh/Bake/Weigh Testing To Determine Moisture Content in Printed Boards
Entrapped moisture within printed boards can expand during soldering operations,causing delamination or other damage. Available methods for determining moisture content may be destructive
or no
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Event
IPC Midwest 2010
HDI Training & Implementation at Eagle Test Systems
Eagle Test Systems (ETS) a Teradyne Company established a team during 2009 to develop a training exercise that would bring High Density Interconnect (HDI) knowledge to new products. A digital m
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Event
IPC Midwest 2010
Addressing the Challenge of Head-in-Pillow Defects in Electronics Assembly
The head-in-pillow defect has become a relatively common failure mode in the industry since the implementation of Pb-free technologies,generating much concern. A head-in-pillow defect is the in
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Event
IPC Midwest 2010
Void or Not to Void
- Background: What is a void?
- What is a "macro" void?
- What is a “planar” void?
- What is a “shrinkage” void?
- What is a “microvia” void?
- What is a “pinhole” void?
- What is a “Kirkendall
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Event
IPC Midwest 2010
Drop Testing of a Pb-Free Board after Assembly and SnPb-Rework
•Board-level drop shock test was performed on 9 assemblies
–63 parts / board
–Parts representative of military package styles
•Assembled on Pb-free compatible laminate with SAC 305 solder
•Sele
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Event
IPC Midwest 2010
Management and Mitigation of Tin Whiskers for Lead-Free Electronics
The lead-free directive from the EU has created a number of challenges for high reliability electronic applications. Key among those challenges is the need to address the issue of tin whiskers.
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Event
IPC Midwest 2010
Improving Tin Whisker Testing through Quantitative Measurements of Plated Film Properties
- Correlating film properties to the propensity to whisker will lead to the development of a comprehensive whisker growth model and create successful mitigation strategies.
•Hillock and whisker
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Event
IPC Midwest 2010
Leveraging IPC 1752 for Product Lifecycle Analytics
- Regulations are driving increasing IPC-1752 use
- More restricted substances and product categories in scope
- The business challenge is much bigger than “regulatory compliance”
- Teams incre
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Event
IPC Midwest 2010
Reliability and Quality Planning in the Product Development Cycle
In globally competitive markets,managing product quality,reliability and risk is not an option. However,it also brings its own unique set of challenges to complex organizations:
- Product desig
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Event
IPC Midwest 2010
Effects of Nano-Tio2 Particles Additions on Microstructure Development And Hardness of Sn3.5Ag0.5Cu Composite Solder
The effects of nano-TiO particle additives on the microstructure and microhardness of the 2 Sn3.5Ag0.5Cu composite solder were studied. Results show that alloying with nano-TiO 2 particles dram
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Event
IPC Midwest 2010
Tin Corrosion under QFN Packages at Elevated Temperature and Humidity
Using X-ray imaging,solder corrosion,resembling metal migration,had been observed under QFN (Quad Flat No-Lead package) devices and chip resistors on circuit boards that were processed with two
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Event
IPC Midwest 2010
Analytical Procedures for Portable Lead-Free Alloy Test Data
• Genesis in December 2008
• Follow-up discussions APEX 2009
• Input received from SMEs
• Conference Call July 22,2009
• Discussions IPC Midwest 2009
• First white paper issued by IPC SPVC June
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Event
IPC Midwest 2010
ESD Control for the Automotive Electronics Industry
Like many other electronics industries,the automotive electronics industry has long been concerned about ESD. As dramatically seen in the news today,quality recalls can detrimentally affect the
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Event
IPC Midwest 2010
Strategies for the Prevention of Board Strain and Cracked Chips in Automotive Electronics
BGA’s,ceramic capacitors,and similar strain sensitive components are used extensively throughout the automotive and consumer electronics industries. Unfortunately these components can be easily
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Event
IPC Midwest 2010
Reliable Solder Identification by X-ray Fluorescence Spectroscopy
High reliability applications in the military and aerospace industry require reliable solder finish
identification on components within the supply system of DoD,NASA,and many other organization
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Event
IPC Midwest 2010
Design for Reliability: The Next Generation
As margins on electronics technology have continued to erode,an increasing number of organizations have implemented design for reliability practices to ensure device performance while meeting t
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Event
IPC Midwest 2010
Die Attach Solder Materials and Application Technology
Advancing technology frequently requires an accompanying advancement in materials technology. Recently,these advances are also driven by changes in environmental legislation as well. Specifical
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Event
IPC Midwest 2010
Integrating Cleaning Equipment and Cleaning Agent for Maximum Performance
The growing complexity of electronic assemblies increases the cleaning challenge due to miniaturization,lower component gaps,and improved flux designs. The need to remove ionizable contaminants
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Event
IPC Midwest 2010
An Investigation into Hand Sanitizers and Hand Lotions and Potential Risks to High Performance Electronics
As people become more concerned about the global outbreaks of various strains of influenza,more precautions are being taken with respect to personal hygiene. A common precaution involves the us
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Event
IPC Midwest 2010
Understanding Cleanliness and Methods of Determination
Several methods exist to determine cleanliness of printed wiring assemblies. This presentation will describe the common methods used for determining cleanliness of printed wiring assemblies. Th
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Event
IPC Midwest 2010
Production of Flexible Circuits in Reel to Reel Horizontal Production Systems
Reel to reel production of flexible circuits where the substrate consists of a continuous roll is a technique commonly used in mass production. This method is an obvious solution for efficient
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Event
IPC APEX EXPO 2010
A New System for Automatically Registering and Exposing Solder Mask and Other Photopolymeric Materials Requiring High Energy Lamp Sources
An overview of previous work regarding light enegine development is provided,proceeded by an in-depth overview of new technology available for solder mask imaging.
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Event
IPC APEX EXPO 2010