Reducing Defects with Embedded Sensing Technology
Typical SMT production lines are a collection of disconnected machines performing various tasks. Errors can occur at any step during this process,but often go undetected until the PWB is comple
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Event
IPC APEX EXPO 2011
Analysis on Combination of AOI and AVI machines
In PCB industry,AOI (Automated Optical Inspection) has been grown rapidly in past decades. It is now playing an important role in manufacturing process. Most manufacturers are now using AOI m
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Event
IPC APEX EXPO 2011
WLCSP and Flip Chip Production Bumping using Electroless Ni/Au Plating and Wafer Level Solder Sphere Transfer Technologies
There are three main packaging technologies used by the semiconductor industry today to create solder bumps on wafers: paste printing,electroplating,or sphere dropping [1]. The choice between t
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Event
IPC APEX EXPO 2011
Cost Effective and User Friendly Nitrogen Inerting Technology For Lead-Free Wave Soldering
It is well known that nitrogen inerting in wave soldering can significantly reduce dross formation and improve solder wetting. For lead-free wave soldering,the benefits of N2 inerting are even
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Event
IPC APEX EXPO 2011
Case Study Comparing the Solderability of a Specific Pb Free No Clean Paste in Vapor Phase and Convection Reflow
To help address the environmental requirements driven by the European Union RoHS Directive,consumer applications have changed the solder alloys for the manufacturing of printed circuit board as
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Event
IPC APEX EXPO 2011
A Novel Thermal Material for Multi-Layer Metal Core Printed Circuit Boards
Today,the metal core printed circuit board (MCPCB) business is booming thanks to the rising popularity of LED TV. The majority of MCPCB is single sided. However,the demand for multi-layer board
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Event
IPC APEX EXPO 2011
Basics of (PCB) Thermal Management for LED Applications
The reader may wonder why „PCB? in the title is between quotes. The original objective of the paper was to lay a firm base for people who are involved in printed circuit board (PCB) design for
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Event
IPC APEX EXPO 2011
Head-In-Pillow: Are we still Snoozing?
-BA flux: Water soluble BA flux has a higher HiP risk relative to NC BA flux,likely due to higher surface oxidation risks.
-Deflux: Washing process using water or DIW in combination with other
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Event
IPC APEX EXPO 2011
Detection of Head-on-Pillow Defects Using 5DX Method
Base on our experience,HiP defect comes in various shapes and
forms. Some of the HiP looks like an ordinary open joint,while others have an eclipse profile. The tough ones to detect are those t
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Event
IPC APEX EXPO 2011
Impregnation of Metal Complex into Epoxy Insulation Materials Using Supercritical Carbon Dioxide and Its Application for Copper Plating
Metal plating of epoxy polymer has been widely applied for industrial products for a long time,especially in the field of Printed Circuit Boards (PCB’s). This technique is one of the most impor
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Event
IPC APEX EXPO 2011
Deposition of Thin Copper in Pre-formed Vias on Thin Flexible Base Materials
This paper reports on further developments for an innovative copper deposition technology that was presented two years ago at this conference. At that time,the innovative technology was describ
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Event
IPC APEX EXPO 2011
A Combination Flame Retardant Curing Agent Material For Non-Halogen PCB Laminates
As interest continues in the development of non-halogen flame retardants for printed circuit boards,the requirements for robust thermal stability and lead-free solder compatibility also continu
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Event
IPC APEX EXPO 2011
A Review of Halogen/Halide-Free Test Methods and Classifications for Soldering Materials in the Electronics Industry
Over the last few years,there has been an increase in the Evaluation and use of halogen-free soldering materials. In addition,
there has been increased scrutiny into the level of halogens and r
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Event
IPC APEX EXPO 2011
Effects of Tin Whisker Formation on Nanocrystalline Copper
Spontaneously forming tin whiskers,which emerge unpredictably from pure tin surfaces,have regained prevalence as a topic within the electronics research community. This has resulted from the RO
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Event
IPC APEX EXPO 2011
Effect of Gold Content on the Reliability of SnAgCu Solder Joints
Electroplated Ni/Au over Cu is a popular metallization for PCB finish as well as for component leads,especially wire-bondable high frequency packages,where the gold thickness requirement for wi
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Event
IPC APEX EXPO 2011
Vapor phase and Convection Reflow: Comparison of Solder Paste Residue Chemical Reliability
Convection soldering remains the most common reflow process in electronic assembly,mostly in air,but sometimes using a nitrogen atmosphere to reduce oxidation.
On the other hand,vapor phase sol
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Event
IPC APEX EXPO 2011
The Effects of Partially Activated No-Clean Flux Residues under Component Bodies and No-Clean Flux Residues Entrapped Under RF Cans on Electrical Reliability
With the predominance of no-clean soldering processes and ever decreasing component standoff,the industry has had to consider the reliability of,what may be,partially activated or “gooey” flux
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Event
IPC APEX EXPO 2011
Soldering Process Improvement of Critical SMT Connectors and for the Retention of Press-fit SFP Cages
As Original Design Manufacturers (ODM) adopt the use of finer pitch connectors,with increased pin count on PCB assemblies. It becomes challenging for Electronic Contract Manufacturing Services
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Event
IPC APEX EXPO 2011
Solder Charge Grid Array: Advancements in the Technology of Surface Mount Area Array Solder Joint Attachment
Surface mount area arrays (SMAA) have been in existence for decades and are increasingly becoming more important as printed circuit board (PCB) assemblies become further complex with package mi
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Event
IPC APEX EXPO 2011
A New Approach for Early Detection of PCB Pad Cratering Failures
Pad cratering refers to the initiation and propagation of fine cracks beneath BGA pads in organic substrates or printed circuit boards. These cracks,which usually initiate under the application
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Event
IPC APEX EXPO 2011
Analysis of Electrochemical Migration Kinetics Using Electrochemical Impedance Spectroscopy
The propensity of printed circuit boards to electrochemical migration has been assessed traditionally by using surface insulation resistance technique with a DC bias on standard comb structures
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Event
IPC APEX EXPO 2011
The Effects of Lead-Free Reflow on Conductive Anodic Filament (CAF) Performance of Materials
This paper details the results achieved by the High Density Packaging Users Group (HDPUG) Consortium investigating the hole-wall to hole-wall CAF performance of 20 different Pb-free printed wir
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Event
IPC APEX EXPO 2011
PCB Design Perfection Starts in the Cad Library Part 1 – The 1608 (Eia 0603) Chip Component
The CAD library is the starting point that affects every process from PCB layout through PCB manufacturing and assembly. There are dozens of things to consider when creating a CAD library that
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Event
IPC APEX EXPO 2011
PCB Design Principles for QFN and Other Bottom Termination Components
Although many of the QFN and bottom termination products are small in outline and utilize a plastic encapsulated copper
lead-frame structure they do not resemble the more traditional small outl
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Event
IPC APEX EXPO 2011
DFM Rules for Smartphones: An Analysis of Yield on Extremely Dense Assemblies
Handheld portable products such as smartphones are trending toward smaller form factors while simultaneously increasing in functionality to keep up with consumer demands. This is achieved in pa
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Event
IPC APEX EXPO 2011
A Revolutionary Printing Solution for Heterogeneous Surface Mount Assembly
As consumers the expectation of increased functionality within new products is a given. However there comes a time where this tireless demand for product efficiency starts to stretch the design
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Event
IPC APEX EXPO 2011
Effect of Nano-Coated Stencil on 01005 Printing
The demand for product miniaturization,especially in the handheld device area,continues to challenge the board assembly industry. The desire to incorporate more functionality while making the p
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Event
IPC APEX EXPO 2011
Nano Coated Stencils for Optimized Solder Paste Printing
Cost reduction in electronic assembly and soldering is a key issue for economic survival in the global market. Very promising
ways to reduce failure costs and increase productivity are: reduce
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Event
IPC APEX EXPO 2011
Accurate Quantitative Physics-of-Failure Approach to Integrated Circuit Reliability
Modern electronics typically consist of microprocessors and other complex integrated circuits (ICs) such as FPGAs,ADCs,and memory. They are susceptible to electrical,mechanical and thermal mode
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Event
IPC APEX EXPO 2011
Automated Design Analysis: Reliability Modeling of Circuit Card Assemblies
It is widely known and understood that the overall cost and quality of a product is most influenced by decisions made early in the design stage. Finding and correcting design flaws later in the
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Event
IPC APEX EXPO 2011
Electronic Housings: Considerations,Standards and Practices for Industrial Applications
Circuit housings used in industrial and utility applications have requirements often not needed in the commercial or consumer electronics industries. The device may be used in locations as dive
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Event
IPC APEX EXPO 2011
Transmission Line Characterization through the Enhanced Root Impulse Energy Loss
In today’s PCB industry,the challenges are no longer just on how to control and improve the manufacturing
processes,but also to ensure the fabricated product is compliant to the industry standa
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Event
IPC APEX EXPO 2011
Industry Collaboration Driving Proactive Environmental Improvements
•iNEMI Environmental Vision
•Highlights of Environmental Conscious Electronics Chapter of iNEMI Roadmap
•Key iNEMI Projects
•Environmental Impact of Electronics
–Products
–Services
•Concluding
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Event
IPC APEX EXPO 2011
Low Cost Electrical Specifications for Design and Manufacture of GHz Boards
Test and quality coverage for an assembled printed circuit board is becoming increasingly more expensive and complex as digital electronics moves well into the gigahertz era. Traditional tools
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Event
IPC APEX EXPO 2011
Understanding when to use FR-4 laminates or High Frequency Laminates
Over the years a question that has been asked repeatedly of material suppliers is: “when do I need to use a high frequency laminate over the choice of a standard FR-4 substrate”? The answer has
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Event
IPC APEX EXPO 2011
PCB Board Design Considerations for Impedance Control and Optimal Signal Integrity in High Speed Digital and RF Systems
For the electronics on PCB’s,dielectric materials provide not only material and media support for the high-speed digital and RF systems,but also electrical performance. Impedance control and si
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Event
IPC APEX EXPO 2011
Counterfeit Parts Prevention Using Import/Export Controls as a Tool in Risk Mitigation
Several U.S. Government (USG) regulations require parties engaged in import activities to maintain records of transaction processes. By using formal documented tools integrating these regulatio
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Event
IPC APEX EXPO 2011
Screening for Counterfeit Electronic Parts
Counterfeit electronic parts have become a significant cause of worry in the electronics part supply chain. Most of the counterfeit parts detected in the electronics industry are either new or
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Event
IPC APEX EXPO 2011
Using DNA to Secure High Tech Supply Chains and Protect Against Counterfeiting and Diversion
DNA is a form of forensic evidence trusted by law enforcement and recognized by international courts around the world. This abstract provides an introduction to the utility of botanical DNA tag
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Event
IPC APEX EXPO 2011
Assessing the Risk and Impact of Counterfeit Electronic Products
Counterfeiting is a widespread problem that affects every industry and which has the potential to significantly erode a company’s bottom line. According to the International Anti-Counterfeiting
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Event
IPC APEX EXPO 2011
Component Risk Mitigation Strategies
- COMPONENTS
- Risk Mitigation Testing Strategies Examples
- Risk Mitigation Testing Affiliations
- IDEA – 1010
- AS5553
- Mil-Std-1580
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Event
IPC APEX EXPO 2011
Use of Lead-Free Laminate DMA and TMA Data to Develop Stress versus Temperature Relationships for Predicting Plated Hole Reliability
Accelerated testing of plated hole life is necessary for economic reasons due to the long time to failure during field operating conditions. One difficulty in performing accelerated testing on
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Event
IPC APEX EXPO 2011
High Density Packaging User Group – Pb-free Materials 2 Project Materials Testing of PWB Substrates to Establish Variability of Construction, Estimate Thickness and Determine Survivability through Lead Free Assembly
An important element of the High Density Packaging Users Group (HDPUG) Consortium investigation into the reliability of printed wiring board (PWB) constructed with 20 different Pb-free mater
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Event
IPC APEX EXPO 2011
Reliability Testing of PWB Plated through Holes in Air-to-Air Thermal Cycling and Interconnect Stress Testing after Pb-free Reflow Preconditioning
The High Density Packaging Users Group Consortium investigated plated through hole reliability of printed wiring board test vehicles constructed with 20 different Pb-free capable printed wiring
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Event
IPC APEX EXPO 2011
A Standard Multilayer Printed Wiring Board for Material Reliability Evaluations
This paper details the Alcatel-Lucent Pb-free Material Reliability Test board (MRT) used in two different High Density Packaging User Group tests covering 56 different constructions and in nume
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Event
IPC APEX EXPO 2011
New Cleaning Agent Designs for Removing No-Clean Lead-Free Flux Residues
The process cleaning rate theorem holds that the static rate (chemical forces) plus the dynamic cleaning rate (mechanical forces) equals the process cleaning rate. New lead-free flux residues r
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Event
IPC APEX EXPO 2011
Meeting the Challenge of Removing Flux Residues from Electronic Circuitry Utilizing Low Standoff Heights
Our insatiable desire for smaller,faster and highly functional electronic devices presents numerous challenges for package designers and manufacturers. Current day popular approaches include st
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Event
IPC APEX EXPO 2011
Cleaning PCBs in Electronics: Understanding today’s Needs
Because of the phase out of CFC’s and HCFC’s,standard solder pastes and fluxes evolved from RA and RMA fluxes,to No-Clean,to low residue No-Clean,to very low residue No-Clean. Many companies ca
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Event
IPC APEX EXPO 2011
Defluxing for New Assembly Requirements
Consider defluxing at the design stage. This involves determining how product design may impact the assembly process. It also involves selecting the most effective,rugged defluxing option relat
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Event
IPC APEX EXPO 2011
Solar PV: Challenges and Opportunities for the Electronics Assembly Industry
• 2010 turned out to be an unexpectedly strong year: > 130% growth in both cell production and installations over 2009
• 24GWp cell production
• All leading suppliers are expanding production c
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Event
IPC APEX EXPO 2011