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Reducing Defects with Embedded Sensing Technology

Typical SMT production lines are a collection of disconnected machines performing various tasks. Errors can occur at any step during this process,but often go undetected until the PWB is comple .. read more
Author(s)
Gerry Padnos,Tim Skunes,Thang Huynh
Event
IPC APEX EXPO 2011

Analysis on Combination of AOI and AVI machines

In PCB industry,AOI (Automated Optical Inspection) has been grown rapidly in past decades. It is now playing an important role in manufacturing process. Most manufacturers are now using AOI m .. read more
Author(s)
Alex Fung,Adams Yin
Event
IPC APEX EXPO 2011

WLCSP and Flip Chip Production Bumping using Electroless Ni/Au Plating and Wafer Level Solder Sphere Transfer Technologies

There are three main packaging technologies used by the semiconductor industry today to create solder bumps on wafers: paste printing,electroplating,or sphere dropping [1]. The choice between t .. read more
Author(s)
Andrew Strandjord,Thomas Oppert,Thorsten Teutsch,Ghassem Azdasht
Event
IPC APEX EXPO 2011

Cost Effective and User Friendly Nitrogen Inerting Technology For Lead-Free Wave Soldering

It is well known that nitrogen inerting in wave soldering can significantly reduce dross formation and improve solder wetting. For lead-free wave soldering,the benefits of N2 inerting are even .. read more
Author(s)
C. Christine Dong,Gregory K. Arslanian,Ranajit Ghosh,Victor Wang,Paul Lin,Jerry Wu,Vic Leou,Neo Lin
Event
IPC APEX EXPO 2011

Case Study Comparing the Solderability of a Specific Pb Free No Clean Paste in Vapor Phase and Convection Reflow

To help address the environmental requirements driven by the European Union RoHS Directive,consumer applications have changed the solder alloys for the manufacturing of printed circuit board as .. read more
Author(s)
Theron Lewis,Brian Chapman
Event
IPC APEX EXPO 2011

A Novel Thermal Material for Multi-Layer Metal Core Printed Circuit Boards

Today,the metal core printed circuit board (MCPCB) business is booming thanks to the rising popularity of LED TV. The majority of MCPCB is single sided. However,the demand for multi-layer board .. read more
Author(s)
Duksang Han,Kwangsuk Park,Hangsuk Lee,Minsu Lee,Dongki Nam
Event
IPC APEX EXPO 2011

Basics of (PCB) Thermal Management for LED Applications

The reader may wonder why „PCB? in the title is between quotes. The original objective of the paper was to lay a firm base for people who are involved in printed circuit board (PCB) design for .. read more
Author(s)
Clemens Lasance
Event
IPC APEX EXPO 2011

Head-In-Pillow: Are we still Snoozing?

-BA flux: Water soluble BA flux has a higher HiP risk relative to NC BA flux,likely due to higher surface oxidation risks. -Deflux: Washing process using water or DIW in combination with other .. read more
Author(s)
Masato Shimamura,Tomoko Nonaka,Derek Daily,Tetsuya Okuno,Satoru Akita
Event
IPC APEX EXPO 2011

Detection of Head-on-Pillow Defects Using 5DX Method

Base on our experience,HiP defect comes in various shapes and forms. Some of the HiP looks like an ordinary open joint,while others have an eclipse profile. The tough ones to detect are those t .. read more
Author(s)
Chin Choo,Joseph Lee,K.Y. Tsai
Event
IPC APEX EXPO 2011

Impregnation of Metal Complex into Epoxy Insulation Materials Using Supercritical Carbon Dioxide and Its Application for Copper Plating

Metal plating of epoxy polymer has been widely applied for industrial products for a long time,especially in the field of Printed Circuit Boards (PCB’s). This technique is one of the most impor .. read more
Author(s)
Hidebumi Ohnuki,Shinji Sumi
Event
IPC APEX EXPO 2011

Deposition of Thin Copper in Pre-formed Vias on Thin Flexible Base Materials

This paper reports on further developments for an innovative copper deposition technology that was presented two years ago at this conference. At that time,the innovative technology was describ .. read more
Author(s)
Alex N. Beavers Jr.,Naishadh Saraiya,Jerome Sallo,Sunity Sharma
Event
IPC APEX EXPO 2011

A Combination Flame Retardant Curing Agent Material For Non-Halogen PCB Laminates

As interest continues in the development of non-halogen flame retardants for printed circuit boards,the requirements for robust thermal stability and lead-free solder compatibility also continu .. read more
Author(s)
Larry D. Timberlake,Mark V. Hanson,Kenneth Bol,Subramaniam Narayan
Event
IPC APEX EXPO 2011

A Review of Halogen/Halide-Free Test Methods and Classifications for Soldering Materials in the Electronics Industry

Over the last few years,there has been an increase in the Evaluation and use of halogen-free soldering materials. In addition, there has been increased scrutiny into the level of halogens and r .. read more
Author(s)
Jasbir Bath,Gordon Clark,Tim Jensen,Renee Michalkiewicz,Brian Toleno
Event
IPC APEX EXPO 2011

Effects of Tin Whisker Formation on Nanocrystalline Copper

Spontaneously forming tin whiskers,which emerge unpredictably from pure tin surfaces,have regained prevalence as a topic within the electronics research community. This has resulted from the RO .. read more
Author(s)
David M. Lee,Lesly A. Piñol
Event
IPC APEX EXPO 2011

Effect of Gold Content on the Reliability of SnAgCu Solder Joints

Electroplated Ni/Au over Cu is a popular metallization for PCB finish as well as for component leads,especially wire-bondable high frequency packages,where the gold thickness requirement for wi .. read more
Author(s)
Jianbiao Pan,Julie Silk,Mike Powers,Patrick Hyland
Event
IPC APEX EXPO 2011

Vapor phase and Convection Reflow: Comparison of Solder Paste Residue Chemical Reliability

Convection soldering remains the most common reflow process in electronic assembly,mostly in air,but sometimes using a nitrogen atmosphere to reduce oxidation. On the other hand,vapor phase sol .. read more
Author(s)
Emmanuelle Guéné,Anne-Marie Laügt,Céline Puechagut,Aurélie Ducoulombier
Event
IPC APEX EXPO 2011

The Effects of Partially Activated No-Clean Flux Residues under Component Bodies and No-Clean Flux Residues Entrapped Under RF Cans on Electrical Reliability

With the predominance of no-clean soldering processes and ever decreasing component standoff,the industry has had to consider the reliability of,what may be,partially activated or “gooey” flux .. read more
Author(s)
Eric Bastow
Event
IPC APEX EXPO 2011

Soldering Process Improvement of Critical SMT Connectors and for the Retention of Press-fit SFP Cages

As Original Design Manufacturers (ODM) adopt the use of finer pitch connectors,with increased pin count on PCB assemblies. It becomes challenging for Electronic Contract Manufacturing Services .. read more
Author(s)
Tho Vu,Anil Kumar,Raymond Tran,Stephen Chen,Zhen (Jane) Feng,Greg Ruiz,Murad Kurwa
Event
IPC APEX EXPO 2011

Solder Charge Grid Array: Advancements in the Technology of Surface Mount Area Array Solder Joint Attachment

Surface mount area arrays (SMAA) have been in existence for decades and are increasingly becoming more important as printed circuit board (PCB) assemblies become further complex with package mi .. read more
Author(s)
Jim Hines,Adam Stanczak,David Decker,Theeraphong Kanjanupathum
Event
IPC APEX EXPO 2011

A New Approach for Early Detection of PCB Pad Cratering Failures

Pad cratering refers to the initiation and propagation of fine cracks beneath BGA pads in organic substrates or printed circuit boards. These cracks,which usually initiate under the application .. read more
Author(s)
Anurag Bansal,Gnyaneshwar Ramakrishna,Kuo-Chuan Liu
Event
IPC APEX EXPO 2011

Analysis of Electrochemical Migration Kinetics Using Electrochemical Impedance Spectroscopy

The propensity of printed circuit boards to electrochemical migration has been assessed traditionally by using surface insulation resistance technique with a DC bias on standard comb structures .. read more
Author(s)
Xiaofei He,Michael H. Azarian,Chunsheng Wang,Michael G. Pecht
Event
IPC APEX EXPO 2011

The Effects of Lead-Free Reflow on Conductive Anodic Filament (CAF) Performance of Materials

This paper details the results achieved by the High Density Packaging Users Group (HDPUG) Consortium investigating the hole-wall to hole-wall CAF performance of 20 different Pb-free printed wir .. read more
Author(s)
Kim Morton,Joe Smetana,Gordon Qin,Thilo Sack
Event
IPC APEX EXPO 2011

PCB Design Perfection Starts in the Cad Library Part 1 – The 1608 (Eia 0603) Chip Component

The CAD library is the starting point that affects every process from PCB layout through PCB manufacturing and assembly. There are dozens of things to consider when creating a CAD library that .. read more
Author(s)
Tom Hausherr
Event
IPC APEX EXPO 2011

PCB Design Principles for QFN and Other Bottom Termination Components

Although many of the QFN and bottom termination products are small in outline and utilize a plastic encapsulated copper lead-frame structure they do not resemble the more traditional small outl .. read more
Author(s)
Vern Solberg
Event
IPC APEX EXPO 2011

DFM Rules for Smartphones: An Analysis of Yield on Extremely Dense Assemblies

Handheld portable products such as smartphones are trending toward smaller form factors while simultaneously increasing in functionality to keep up with consumer demands. This is achieved in pa .. read more
Author(s)
Jimmy Chow,Heather McCormick,Craig Hamilton,Mike Berry,Roden Cortero,Gianni Facchini
Event
IPC APEX EXPO 2011

A Revolutionary Printing Solution for Heterogeneous Surface Mount Assembly

As consumers the expectation of increased functionality within new products is a given. However there comes a time where this tireless demand for product efficiency starts to stretch the design .. read more
Author(s)
Clive Ashmore,Mark Whitmore
Event
IPC APEX EXPO 2011

Effect of Nano-Coated Stencil on 01005 Printing

The demand for product miniaturization,especially in the handheld device area,continues to challenge the board assembly industry. The desire to incorporate more functionality while making the p .. read more
Author(s)
Rita Mohanty,S. Manian Ramkumar,Chris Anglin,Toshitake Oda
Event
IPC APEX EXPO 2011

Nano Coated Stencils for Optimized Solder Paste Printing

Cost reduction in electronic assembly and soldering is a key issue for economic survival in the global market. Very promising ways to reduce failure costs and increase productivity are: reduce .. read more
Author(s)
Carmina Läntzsch
Event
IPC APEX EXPO 2011

Accurate Quantitative Physics-of-Failure Approach to Integrated Circuit Reliability

Modern electronics typically consist of microprocessors and other complex integrated circuits (ICs) such as FPGAs,ADCs,and memory. They are susceptible to electrical,mechanical and thermal mode .. read more
Author(s)
Edward Wyrwas,Lloyd Condra,Avshalom Hava
Event
IPC APEX EXPO 2011

Automated Design Analysis: Reliability Modeling of Circuit Card Assemblies

It is widely known and understood that the overall cost and quality of a product is most influenced by decisions made early in the design stage. Finding and correcting design flaws later in the .. read more
Author(s)
Randy Schueller,Cheryl Tulkoff
Event
IPC APEX EXPO 2011

Electronic Housings: Considerations,Standards and Practices for Industrial Applications

Circuit housings used in industrial and utility applications have requirements often not needed in the commercial or consumer electronics industries. The device may be used in locations as dive .. read more
Author(s)
Mike Nager,Kristy Yi,Jan Maksel
Event
IPC APEX EXPO 2011

Transmission Line Characterization through the Enhanced Root Impulse Energy Loss

In today’s PCB industry,the challenges are no longer just on how to control and improve the manufacturing processes,but also to ensure the fabricated product is compliant to the industry standa .. read more
Author(s)
Hongxia Ning,Brice Achkir,Abhilash Rajagopal,James Drewniak
Event
IPC APEX EXPO 2011

Industry Collaboration Driving Proactive Environmental Improvements

•iNEMI Environmental Vision •Highlights of Environmental Conscious Electronics Chapter of iNEMI Roadmap •Key iNEMI Projects •Environmental Impact of Electronics –Products –Services •Concluding .. read more
Author(s)
Bob Pfahl
Event
IPC APEX EXPO 2011

Low Cost Electrical Specifications for Design and Manufacture of GHz Boards

Test and quality coverage for an assembled printed circuit board is becoming increasingly more expensive and complex as digital electronics moves well into the gigahertz era. Traditional tools .. read more
Author(s)
Richard Mellitz,Vira Ragavassamy,Michael Brownell
Event
IPC APEX EXPO 2011

Understanding when to use FR-4 laminates or High Frequency Laminates

Over the years a question that has been asked repeatedly of material suppliers is: “when do I need to use a high frequency laminate over the choice of a standard FR-4 substrate”? The answer has .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2011

PCB Board Design Considerations for Impedance Control and Optimal Signal Integrity in High Speed Digital and RF Systems

For the electronics on PCB’s,dielectric materials provide not only material and media support for the high-speed digital and RF systems,but also electrical performance. Impedance control and si .. read more
Author(s)
George Qinghua Kang,Michael T. Smith
Event
IPC APEX EXPO 2011

Counterfeit Parts Prevention Using Import/Export Controls as a Tool in Risk Mitigation

Several U.S. Government (USG) regulations require parties engaged in import activities to maintain records of transaction processes. By using formal documented tools integrating these regulatio .. read more
Author(s)
Mark Stevens
Event
IPC APEX EXPO 2011

Screening for Counterfeit Electronic Parts

Counterfeit electronic parts have become a significant cause of worry in the electronics part supply chain. Most of the counterfeit parts detected in the electronics industry are either new or .. read more
Author(s)
Bhanu Sood,Diganta Das
Event
IPC APEX EXPO 2011

Using DNA to Secure High Tech Supply Chains and Protect Against Counterfeiting and Diversion

DNA is a form of forensic evidence trusted by law enforcement and recognized by international courts around the world. This abstract provides an introduction to the utility of botanical DNA tag .. read more
Author(s)
James Hayward,Larry McIntosh
Event
IPC APEX EXPO 2011

Assessing the Risk and Impact of Counterfeit Electronic Products

Counterfeiting is a widespread problem that affects every industry and which has the potential to significantly erode a company’s bottom line. According to the International Anti-Counterfeiting .. read more
Author(s)
Brian Monks,Ovidiu Munteanu,Noe P. Navarro
Event
IPC APEX EXPO 2011

Component Risk Mitigation Strategies

- COMPONENTS - Risk Mitigation Testing Strategies Examples - Risk Mitigation Testing Affiliations - IDEA – 1010 - AS5553 - Mil-Std-1580 .. read more
Author(s)
Mark Northrup,Clifton Aldridge
Event
IPC APEX EXPO 2011

Use of Lead-Free Laminate DMA and TMA Data to Develop Stress versus Temperature Relationships for Predicting Plated Hole Reliability

Accelerated testing of plated hole life is necessary for economic reasons due to the long time to failure during field operating conditions. One difficulty in performing accelerated testing on .. read more
Author(s)
Michael Freda,James Frei,Jing Shi,Leoncio Lopez
Event
IPC APEX EXPO 2011

High Density Packaging User Group – Pb-free Materials 2 Project Materials Testing of PWB Substrates to Establish Variability of Construction, Estimate Thickness and Determine Survivability through Lead Free Assembly

An important element of the High Density Packaging Users Group (HDPUG) Consortium investigation into the reliability of printed wiring board (PWB) constructed with 20 different Pb-free mater .. read more
Author(s)
Bill Birch,Jason Furlong
Event
IPC APEX EXPO 2011

Reliability Testing of PWB Plated through Holes in Air-to-Air Thermal Cycling and Interconnect Stress Testing after Pb-free Reflow Preconditioning

The High Density Packaging Users Group Consortium investigated plated through hole reliability of printed wiring board test vehicles constructed with 20 different Pb-free capable printed wiring .. read more
Author(s)
Joe Smetana,Bill Birch,Thilo Sack,Kim Morton,Marie Yu,Chris Katzko,Erkko Helminen,Laura Luo
Event
IPC APEX EXPO 2011

A Standard Multilayer Printed Wiring Board for Material Reliability Evaluations

This paper details the Alcatel-Lucent Pb-free Material Reliability Test board (MRT) used in two different High Density Packaging User Group tests covering 56 different constructions and in nume .. read more
Author(s)
Joe Smetana,Bill Birch,Wayne Rothschild
Event
IPC APEX EXPO 2011

New Cleaning Agent Designs for Removing No-Clean Lead-Free Flux Residues

The process cleaning rate theorem holds that the static rate (chemical forces) plus the dynamic cleaning rate (mechanical forces) equals the process cleaning rate. New lead-free flux residues r .. read more
Author(s)
Mike Bixenman
Event
IPC APEX EXPO 2011

Meeting the Challenge of Removing Flux Residues from Electronic Circuitry Utilizing Low Standoff Heights

Our insatiable desire for smaller,faster and highly functional electronic devices presents numerous challenges for package designers and manufacturers. Current day popular approaches include st .. read more
Author(s)
Michael C. Savidakis,Robert Sell,Christine Fouts
Event
IPC APEX EXPO 2011

Cleaning PCBs in Electronics: Understanding today’s Needs

Because of the phase out of CFC’s and HCFC’s,standard solder pastes and fluxes evolved from RA and RMA fluxes,to No-Clean,to low residue No-Clean,to very low residue No-Clean. Many companies ca .. read more
Author(s)
P.J.Duchi,Anne-Marie Laügt,Marie Verdier,G.Abidh
Event
IPC APEX EXPO 2011

Defluxing for New Assembly Requirements

Consider defluxing at the design stage. This involves determining how product design may impact the assembly process. It also involves selecting the most effective,rugged defluxing option relat .. read more
Author(s)
Barbara Kanegsberg,Ed Kanegsberg
Event
IPC APEX EXPO 2011

Solar PV: Challenges and Opportunities for the Electronics Assembly Industry

• 2010 turned out to be an unexpectedly strong year: > 130% growth in both cell production and installations over 2009 • 24GWp cell production • All leading suppliers are expanding production c .. read more
Author(s)
J. Philip Plonski
Event
IPC APEX EXPO 2011