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MATERIAL DECLARATION an OEM View

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Author(s)
Michael Hutchings
Event
IPC Fall Meetings 2006

Environmental Compliance Documentation: What’s Next?

Companies not only need to understand the reliability issues with environmental compliance,but also the process of documenting the product’s compliance. Examples will be made – but whose proces .. read more
Author(s)
Krista Botsford
Event
IPC Fall Meetings 2006

Lead Free 0201 Assembly and Thermal Cycle/Aging Reliability

The many challenges with 0201 passive component assembly can be attributed to the solder paste volume,pad design, aperture design,board finish,type of solder paste,pick-and-place,and reflow pro .. read more
Author(s)
Reza Ghaffarian,S. Manian Ramkumar,Arun Varanasi
Event
IPC APEX EXPO 2006

PCB Design and Assembly Process Development of 01005 Components with Lead Free Solder

The continuing demand for smaller,lighter multifunctional portable electronic products has driven the use of miniature components. To satisfy this demand,01005 chip components are now commercia .. read more
Author(s)
Yueli Liu,Shaunte Rodgers,R. Wayne Johnson
Event
IPC APEX EXPO 2006

S0201 Process and Yield Improvement During Launch to Production

Part miniaturization is inevitable in surface mount assembly. With each shift to smaller component types,new critical process parameters emerge and old process parameters become significantly m .. read more
Author(s)
Jason Fullerton
Event
IPC APEX EXPO 2006

A Comparison of Small Discretes and Polymer Thick Film Embedded Resistors for Mobile Phone Applications

As an increasing amount of functionality is crammed into today's mobile phones,designers must find ways to save board area. Two common solutions are the use of embedded passives and the use of .. read more
Author(s)
Chet Palesko,Tero Karkäinen
Event
IPC APEX EXPO 2006

Dielectric Constant and Dissapation Factor of Fr4 Laminates Produced Using Specific Vendors of Fiberglass Yarn

Currently there is not a specification within the IPC for the DK and DF of E-Glass reinforcements and there is no requirement to report the DK and DF of the glass formulation used to produce E- .. read more
Author(s)
William Varnell,Helen Enzien,Robert Duga
Event
IPC APEX EXPO 2006

Thin and Elastic Substrates for Ultrathin Multilayer Boards

New substrates for ultrathin multilayer boards consist of ultrathin glass fabric and a novel low elastic modulus thermosetting resin system. They are composed of various lineups with the same r .. read more
Author(s)
Nozomu Takano,Toshiyuki Iijima,Masashi Tanaka,Yoshitsugu Matsuura
Event
IPC APEX EXPO 2006

Novel Toughening Agents for Thermosetting Systems for PWB Base Materials

The proposed revision of IPC 4101 - Specification for Base Materials for Rigid and Multilayer Printed Boards contains new slash sheets describing FR-4 base materials compatible with lead-free a .. read more
Author(s)
Riichi Nishimura,Douglas J. Sober,Mike Miyamoto
Event
IPC APEX EXPO 2006

The Effect of Processing,Glass Finish,and Rheology on the Interlaminar Shear Strength of a Woven e-Glass Reinforced Polymer Matrix Composite

Laminated woven glass reinforced polymer matrix composites (PMC) are commonly used in the electronics industry as a robust and effective substrate for circuit boards. In such applications,relia .. read more
Author(s)
George B. Piotrowski,Marty Choate,Scott Lucas
Event
IPC APEX EXPO 2006

Single Ball Reballing and Repair of BGA Components

The trend of increasing complication in the rework arena continues. Sources of today’s rework challenges include the development of smaller and smaller components and the continued difficulty o .. read more
Author(s)
Robert V. Avila
Event
IPC APEX EXPO 2006

Lead Free BGA Rework: A comparison of the effect on reliability of reworked BGAs that have been processed with solder paste printing or flux only attachment

The use of the Area Array Package and in particular,Ball Grid Array (BGA) technology in the electronics industry continues to increase due to the fact that this package type allows for a greate .. read more
Author(s)
Ray Cirimele
Event
IPC APEX EXPO 2006

A Novel Approach to Evaluate the Impact on Solder Joint Reliability due to Multiple BGA Rework

PCB assemblies with numerous BGAs often go through multiple BGA reworks but there is not much data to suggest its effect on the long term solder joint reliability of the BGAs. This study is foc .. read more
Author(s)
Bala Nandagopal,Zequn Mei,Sue Teng,Mason Hu
Event
IPC APEX EXPO 2006

Thin Sn over Ni: A Practical and Effective Whisker Mitigation Strategy for Leadframe

As the electronic industry shifts to lead-free manufacturing,Sn whisker remains a key reliability concern. Several whisker mitigation strategies have been adopted by the component manufactures, .. read more
Author(s)
Chen Xu,Yun Zhang,Chonglun Fan,Joseph A. Abys
Event
IPC APEX EXPO 2006

iNEMI Recommendations on Lead Free Finishes for Components Used in High-Reliability Products

This document is intended to help manufacturers minimize the risk of failures from tin whiskers. It is the consensus of the iNEMI User Group that pure tin electroplating presents a risk in high .. read more
Author(s)
Joe Smetana,John Lau,Sean McDermott,Diana Chiang,Vicki Chin,Zequn Mei,Richard Parker,Elizabeth Benedetto,Greg Henshall,Valeska Schroeder,George T. Galyon,Ronald Gedney,Richard Coyle,Frances Planinsek,Heidi Reynolds,David Love,Bob Hilty
Event
IPC APEX EXPO 2006

Bumping BGA’s Using Solder Paste Printing Process for RFI Shields Packaging

One manufacturing process used to attach RFI shields for medical applications/cellular phone circuit board assemblies consists of “snapping” the shell-like shields onto solder spheres that are .. read more
Author(s)
Gerald Pham-Van-Diep,Srinivasa R. Aravamudhan,Joe Belmonte,Benlih Huang
Event
IPC APEX EXPO 2006

Ribbon Bonding For RF Applications

As wireless products use higher frequencies and demand higher density packaging solutions,the roles of electrical interconnects and substrate technologies become increasingly important. Flip ch .. read more
Author(s)
Rob Emery,Rob Suurmann
Event
IPC Fall Meetings 2006

Thermoplastic Electronic Packaging: Low Cost – High Versatility

Thermoplastics have started to gain acceptance in some of the more challenging areas of advanced packaging,including MEMS,where lower cost,cavity style packages are required. Thermoplastics,lik .. read more
Author(s)
Ken Gilleo
Event
IPC APEX EXPO 2006

Lead Free Solder Paste Printing: Stencil and Squeegee Blade Impact

Rarely does a day pass by without a discussion centered on lead free manufacturing and it’s future impact on global electronics assembly. The WEEE and RoHS directives drafted in January 2003 wi .. read more
Author(s)
Michael R. Burgess,William E. Coleman
Event
IPC APEX EXPO 2006

Effect of Lead Free Assembly Reflow Cycles on Base Material Substrate Properties

Regulatory restrictions and environmental needs are moving the electronics industry towards lead-free solders and other environmentally friendly materials. This massive effort has resulted in n .. read more
Author(s)
Bill Varnell,Helen Enzien
Event
IPC APEX EXPO 2006

Lead Free Soldering: Impact on Laminates Requirements

Different legislations or draft directives target the restriction or the ban of the use of lead in the world. The law banning lead-bearing electronic products (with a few exemptions) in the Eur .. read more
Author(s)
Ludovic Valette,Bernd Hoevel,Karin Jestadt,Tomoyuki Aoyama
Event
IPC APEX EXPO 2006

New Phosphorus-Based Curing Agent for Copper Clad Laminates

A new organophosphorus curing agent,Fyrol PMP,specially designed for electronic thermoset resins was recently introduced to the market. This paper describes the chemical structure and physical .. read more
Author(s)
S. Levchik
Event
IPC APEX EXPO 2006

Cleaning Lead Free prior to Conformal Coating? Risks and Implications

Cleaning prior to conformal coating ensures optimal adhesion. In fact,a number of contaminations that are created during the soldering steps significantly impair the cross linkage and can be sa .. read more
Author(s)
Umut Tosun
Event
IPC APEX EXPO 2006

Applied Research for Optimizing Process: Parameters for Cleaning Pb-Free Flux

As the electronics industry moves toward the implementation of Pb-free soldering,the impact on the assembly process must be considered. One process that is often over looked is the cleaning of .. read more
Author(s)
Dirk Ellis,Mike Bixenman
Event
IPC APEX EXPO 2006

A Comparison of Lead Free Solder Assembly Defluxing Processes

The enactment of the Restriction of Hazardous Substances (RoHS) Directive is prompting significant changes in solder paste formulations and their process conditions as manufacturers move to Lea .. read more
Author(s)
Matt Davies,Susan Chute,John R. Sanders,Jay Soma,Christine Fouts
Event
IPC APEX EXPO 2006

Leaching of Lead and Other Elements from Portable Electronics,Part II

Portable electronic device circuit packs were ground up to more than meet EPA sieving criteria and were then subjected to the well known EPA Method 1311 leaching protocol. Based on work from th .. read more
Author(s)
Bev Christian,Alexandre Romanov
Event
IPC APEX EXPO 2006

RoHS Substance Thresholds: Facts and Friction

Meeting RoHS requirements is confusing at best. Currently,RoHS bans the presence of 6 substances,: Lead (Pb),Cadmium (Cd),Mercury (Hg),Hexavalent Chromium (Cr6+),Polybrominated biphenyl (PBB) a .. read more
Author(s)
Mark Frimann
Event
IPC APEX EXPO 2006

Lead Free Soldering and Environmental Compliance: Supply Chain Readiness & Challenges

Supply chain readiness and compatibility are critical to a smooth transition to environmental compliance for the worldwide electronics industry. This paper reviews the status of Lead Free solde .. read more
Author(s)
Dr. Dongkai Shangguan
Event
IPC APEX EXPO 2006

Lead Free Assembly: Identifying Compatible Base Materials for Your Application

Whether based on good science or not,the elimination of lead from electronic equipment as a result of the European RoHS legislation is a reality. Even those market segments with exemptions mean .. read more
Author(s)
Ed Kelley,Erik Bergum,David Humby,Ron Hornsby,William Varnell
Event
IPC APEX EXPO 2006

Physical Implementation of the High-Speed Design Process

Layout designers play a critical role in the design of high-speed circuits. In an optimized process,they take constraints defined by engineering and create a layout that adheres to those design .. read more
Author(s)
David Wiens
Event
IPC APEX EXPO 2006

Equalized Metal Distribution Will Improve High-Speed PCB Performance

During the design phase of a project,distribution of metal on the external layers of printed circuit boards is not a consideration. System designers concentrate on implementing the required log .. read more
Author(s)
Robert L. Myers
Event
IPC APEX EXPO 2006

Development of Lead Free Paste for Small Reflow Ovens

Today,there exists a major push towards lead free soldering in the international electronics industry. It has presented a number of challenges in both the surface mount and wave soldering proce .. read more
Author(s)
Bob Gilbert
Event
IPC APEX EXPO 2006

A Unique Process That Eliminates Solder Dross

Dross generation has always been a costly issue for the electronics assembly industry. At least half,and in many cases,more than half of the metal (solder) purchased for electronic manufacture .. read more
Author(s)
Daniel (Baer) Feinberg,Erik Severin
Event
IPC APEX EXPO 2006

New Laminates for High Reliability Printed Circuit Boards

The challenges for today’s PCBs are many,including higher assembly temperatures and higher device heat transfer temperatures; faster clock cycles and higher bandwidths; higher component density .. read more
Author(s)
Valerie A. St. Cyr
Event
IPC APEX EXPO 2006

Lead Free Assembly Qualification of Stacked MicroVia Boards

Beginning July 2006,the electronic industry will enter the age of lead –free assembly and products in Europe. The removal of lead from electronics brings massive changes for all companies in th .. read more
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2006

Vacuum Soldering and Void-Free,Lead Free Solder Joints

Vacuum-condensation soldering is a new process,developed to combine the advantages of condensation soldering and vacuum soldering. The lecture introduces the results of the project development, .. read more
Author(s)
Hans Bell
Event
IPC APEX EXPO 2006

Achieving Sn/Pb Void Performance Utilizing Lead Free Solder Pastes

One of the reported problems in moving to lead free has been increased solder voiding. Current research indicates that paste formulation,reflow profile and board finish,when selected carefully, .. read more
Author(s)
Richard Lathrop
Event
IPC APEX EXPO 2006

Running Lead Free Reflow Profiles Without Nitrogen

The widespread use of SAC-based (SnAgCu) lead-free solder paste drives the industry toward reflow profiles that are considerably longer than those used for lead-bearing products. This is due to .. read more
Author(s)
Eli Westerlaken
Event
IPC APEX EXPO 2006

The Fluidity of the Ni-Modified Sn-Cu Eutectic Lead Free Solder

One of the factors that has contributed to the establishment of the Ni-modified Sn-Cu eutectic as one of the major alternatives to the widely promoted Sn-Ag-Cu alloys as an RoHS compliant lead- .. read more
Author(s)
Keith Sweatman,Tetsuro Nishimura
Event
IPC APEX EXPO 2006

Effect of Area Array Package Types on Assembly Reliability and Comments on IPC-9701A

Status of thermal cycle test results for a nonfunctional daisy-chained peripheral ceramic column grid array (CCGA) and its plastic ball grid array (PBGA) version,both having 560 I/Os,were prese .. read more
Author(s)
Reza Ghaffarian
Event
IPC APEX EXPO 2006

The Use of Liquid Isopropyl Alcohol and Hydrogen Peroxide Gas Plasma to Biologically Decontaminate Spacecraft Electronics

Legitimate concern exists regarding sending spacecraft and their associated hardware to solar system bodies where they could possibly contaminate the body’s surface with terrestrial microorgani .. read more
Author(s)
J.K. “Kirk” Bonner,Carissa D. Tudryn,Sun J. Choi,Sebastian E. Eulogio,Timothy J. Roberts
Event
IPC APEX EXPO 2006

Closed-Loop Process Control in the Solder Paste Printing Process

Over the last several years there has been a great deal of advancement in post-print inspection technology. The capability to inspect printed solder paste deposits immediately after the printin .. read more
Author(s)
Dr Gerald Pham-Van-Diep,Joe Belmonte,Srinivasa R. Aravamudhan,Jeff Harrell
Event
IPC APEX EXPO 2006

X-ray Inspection of Voids in BGA Joints with Respect to the IPC-7095A Specification

With the introduction of Lead-free solder,voiding within BGA joints is potentially a major issue during PCBA manufacture. With BGA components sometimes costing hundreds or even thousands of US .. read more
Author(s)
Rajiv Balsavar
Event
IPC APEX EXPO 2006

What’s Process Control Good For? Real Data from Real Sites

This paper presents data collected from a set of electronics manufacturers using an automated optical inspection post-place system for the purpose of both defect detection and process-control a .. read more
Author(s)
Pamela Lipson,Lyle Sherwood
Event
IPC APEX EXPO 2006

The Thermal and Thermo-Mechanical Properties of Carbon Composite Laminate

Carbon Composite raw material property comparison are summarized below: -Thermal Conductivity – Watts per meter ? Kelvin. The core material can spread up to 620.0 W/m?K. -CTE – parts per millio .. read more
Author(s)
Carol Burch,Kris Vasoya
Event
IPC APEX EXPO 2006

Profile-Free Copper Foil for High Density Wiring and High Frequency Application

Nowadays,the growth of electronic industry is remarkable. All electronic devices are getting smaller with higher performance and data transmission speed. Therefore,we have developed a new profi .. read more
Author(s)
Toshihisa Kumakura,Nobuyuki Ogawa
Event
IPC APEX EXPO 2006

Thermally Conductive Free-Standing Dielectric Materials for Printed Circuit Boards without Halogens or Phosphorous

At the same time the electronics industry is moving towards higher power and faster clock speed,components are becoming smaller in size and packed more densely on circuit boards. Together these .. read more
Author(s)
Richard F. Hill,Yuqin Li
Event
IPC Fall Meetings 2006

Lead Free Implementation - A Case Study Correlating the Thermal Profile and Laboratory Analysis

The electronic industry has been migrating to lead-free solder alloys by legislation forces. In Europe the WEEE/RoHS are scheduled to ban Pb alloys in July 2006. China is in process of preparin .. read more
Author(s)
Lícia Maestrelli,Eliane M. Grigoletto
Event
IPC APEX EXPO 2006

Implementing Pb-Free Process

European directive2002/95/EC (RoHS) bans the use of several substances for electronic assemblies by July 2006. These regulations have a great impact on the Electronic Packaging and Interconnect .. read more
Author(s)
Francisco Serrano Prats,Jeff Kennedy
Event
IPC Fall Meetings 2006