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Are Scandinavian Companies Ready for Production of Lead Free PCBs?

For more than two years,experts,authorities and sales people in the electronic industry have talked about WEEE and RoHS. In most cases,it has been theoretical and few companies in Scandinavia h .. read more
Author(s)
Lars Wallin
Event
IPC APEX EXPO 2006

JCAA/JG-PP No-Lead Solder Project: -20°C to +80°C Thermal Cycle Test

Thermal cycle testing is being conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The J .. read more
Author(s)
Thomas A. Woodrow
Event
IPC APEX EXPO 2006

JCAA/JG-PP No-Lead Solder Project: -55ºC to +125ºC Thermal Cycle Testing Status Report

The use of conventional tin-lead (Sn/Pb) solder in circuit board manufacturing is under ever-increasing political scrutiny due to environmental issues and new regulations concerning lead,such a .. read more
Author(s)
David Hillman,Sarah Olson
Event
IPC APEX EXPO 2006

JCAA/JG-PP Lead Free Solder Project: Combined Solder Project: Combined Environments Test

A combined environment testing was conducted for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention Lead free Solder project. The purpose of the project was to validate and .. read more
Author(s)
Jeff Bradford,Joe Felty,Bill Russell
Event
IPC APEX EXPO 2006

Accuracy Improvements for the Dispensing Operation

Technology requirements within the electronics industry are rapidly driving the miniaturization of and increasing component densities on the printed circuit board. As a result,assembly equipmen .. read more
Author(s)
Brian Prescott
Event
IPC APEX EXPO 2006

Dispensing Solder Paste Micro-Deposits to 0.2mm – A Process Solution

Solder paste dispensing is not a new process. However,today’s microelectronics present a daunting array of technical challenges to meet deposit size requirements. The need for better paste form .. read more
Author(s)
John Vivari
Event
IPC APEX EXPO 2006

Jetting- a New Paradigm in Dispensing

Today’s advanced packages for electronics are required to meet a wide range of requirements for reliability,size and cost. Surface mount technology still prevails in low cost electronics (telev .. read more
Author(s)
Bob Hoffman
Event
IPC APEX EXPO 2006

Solution Processed High Capacitance Nanocomposite Dielectric for Printed Electronics Applications

Since early last decade,scientists had succeeded in applying printing-related technologies to create organic field effect transistors (OFETs) with micron-sized features. This has led to a wide- .. read more
Author(s)
Amjad Rasul,Robert Croswell,John Savic,Christos Takoudis
Event
IPC APEX EXPO 2006

Substrate with Combined Embedded Capacitance and Resistance for Better Electrical Performance and Higher Integration

Many articles have been published on the benefit of thin substrates for use as embedded capacitor layers as well as thin film resistive material for embedded resistors. Until now the utilizatio .. read more
Author(s)
John Andresakis,Takuya Yamamoto,Pranabes Pramanik,Daniel Brandler,Dong Nong
Event
IPC APEX EXPO 2006

An Analytical Analysis of the Discharge of a Buried Sheet Capacitor Using a LCR Analogy

Buried sheet capacitance has been used for sometime in sophisticated PCB designs. The ZBC 2000TM patented by the Sanmina Corporation is a familiar example. Conceptually,this product consists of .. read more
Author(s)
J. Lee Parker
Event
IPC APEX EXPO 2006

Embedded Passives Go for It!

The trend towards miniaturization has been with us for quite a while,with marketing departments pressuring for ever-smaller dimensions for everything. A question that arises frequently in this .. read more
Author(s)
Ruth Kastner,Eli Moshe,Bruce P. Mahler
Event
IPC APEX EXPO 2006

Lead Free Solder Paste Printing: Stencil and Squeegee Blade Impact

Rarely does a day pass by without a discussion centered on lead free manufacturing and it’s future impact on global electronics assembly. The WEEE and RoHS directives drafted in January 2003 wi .. read more
Author(s)
Michael R. Burgess,William E. Coleman
Event
IPC APEX EXPO 2006

Comparison of Types III,IV and V Solder Pastes

A brand name Pb-free solder paste made with three different sizes of solder paste spheres was studied. The soldering ability of Types III,IV and V solder paste in terms of opens,shorts,solder s .. read more
Author(s)
David Connell,Bev Christian
Event
IPC APEX EXPO 2006

Understanding Stencil Requirements for a Lead Free Mass Imaging Process

Many words have been written about the impending lead free transition,during this period of frantic discovery lots has been communicated about the reflow and alloy concerns; But the print proce .. read more
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2006

Optimization of Lead Free SMT Reflow & Rework Process Window

Elevated SMT reflow temperatures for Pb-free soldering are placing excessive thermal demands on certain families of electronic components. The High Density Package Users Group,HDPUG,Consortium .. read more
Author(s)
Thilo Sack,Dongkai Shangguan,Thomas Skoczowski,Brian Smith,Bob Sullivan
Event
IPC APEX EXPO 2006

Accelerated Reliability Testing and Analysis of Lead Free Solder Interconnects

The Pb-free solder interconnect reliability performance of a wide variety of common SMT component types was measured in an IPC-9701 TC1 thermal cycle (0-100°C / 40 min cycle). Seventeen differe .. read more
Author(s)
Jim Wilcox,Glenn Dearing,Brian Smith,Thomas Skoczowski,Thilo Sack,Bob Sullivan
Event
IPC APEX EXPO 2006

Via (Plated Through Hole) Integrity with Lead Free Soldering

Bare printed wiring board materials require changes from today’s typical standard dicy cured FR4 materials in order to support lead-free assembly. The High Density Packaging User’s Group has co .. read more
Author(s)
Joe Smetana,Ken Ogle,Bob Sullivan
Event
IPC APEX EXPO 2006

JCAA/JG-PP No-Lead Solder Project: Vibration Test

Vibration testing was conducted by Boeing Phantom Works (Seattle) for the Joint Council on Aging Aircraft/Joint Group on Pollution Prevention (JCAA/JG-PP) No-Lead Solder Project. The JCAA/JG-PP .. read more
Author(s)
Thomas A. Woodrow
Event
IPC APEX EXPO 2006

Salt Atmosphere,Temperature Humidity,Mechanical Shock Environmental Stress Testing Results,and FMA of the JG-PP / JCAA Lead Free Soldering Program

The American Competitiveness Institute (ACI) performed a series of Environmental Stress Tests for the Joint Group of Pollution Prevention / Joint Council of Aging Aircraft (JG-PP / JCAA) Lead F .. read more
Author(s)
Rajan Deshmukh,Lee Whiteman
Event
IPC APEX EXPO 2006

Fluxless Sn-Ag Solder Joints between Silicon and Ag-Cladded Copper with Reliability Evaluations--MEJ

A fluxless bonding process between silicon and copper using Sn-rich Ag-Sn-Au multilayer composite has been developed. The copper substrate is plated with a silver layer as stress buffer. We bon .. read more
Author(s)
Jong S. Kim,Takehide Yokozuka,Chin C. Lee
Event
IPC APEX EXPO 2006

Flux Activator Disappearance on Two Circuit Board Substrates

The kinetics of activator disappearance were investigated for a wave-soldering flux containing two activators,succinic and glutaric acids. Three loadings of flux were applied to bare FR4 panels .. read more
Author(s)
Karen Tellefsen
Event
IPC Fall Meetings 2006

Overcoming the Complexity of Flex and Rigid Flex Design

Flexible printed circuits are a growing technology both in terms of numbers and in technology advancement. Applied as cabling harness technology,IC packaging and as replacement for rigid board .. read more
Author(s)
Mark Gallant,Per Viklund
Event
IPC APEX EXPO 2006

Adhesiveless Copper on Polyimide Flexible Substrates and Interconnects for Medical Applications

Flexible circuit interconnects for ultrasound transducer applications are among the most difficult to fabricate and make good representative circuits for medical applications. The polyimide die .. read more
Author(s)
Bergstresser,T.,Kaplan,H.,Mestdagh,J.,Storme,S.
Event
IPC APEX EXPO 2006

Microstructure and Properties of Sn-Pb Solder Joints with Sn-Bi Finished Components

For this study,researchers from the University of Toronto produced samples of Sn-Pb solder,with additions of bismuth, solidified at controlled cooling rates. The microstructure of the various B .. read more
Author(s)
P. Snugovsky,J. McMahon,M. Romansky,L. Snugovsky,D. Perovic,J. Rutter
Event
IPC APEX EXPO 2006

Visual and Reliability Testing Results of Circuit Boards Assembled with Lead Free Components,Soldering Materials and Processes in a Simulated Production Environment

The New England Lead-free Electronics Consortium is a collaborative effort of New England companies spanning the electronics supply chain,sponsored by the Toxics Use Reduction Institute,the U.S .. read more
Author(s)
Greg Morose,Liz Harriman,Sammy Shina,Richard Anderson,Paul Bodmer,Bob Farrell,John Goulet,Philip Lauziere,James Brinkman,Don Longworth,Wendi Boger,Tom Buck,Ken Degan,Don Lockard,Donald Abbott,David Pinsky,Karen Walters Ebner,Amit Sarkhel,Mark Quealy,Roger Benson,Jack Ballas,Ray Lizotte
Event
IPC APEX EXPO 2006

Reliability of Partially Filled SAC305 Through-Hole Joints

Consistently achieving acceptable wave solder through-hole fill on thick boards is a well-known process challenge,but the introduction of lead free solders has created additional difficulties. .. read more
Author(s)
Ernesto Ferrer,Elizabeth Benedetto,Gary Freedman,Francois Billaut,Helen Holder,David Gonzalez
Event
IPC APEX EXPO 2006

Automating Tolerance to Process Variation

No two printed circuit boards look exactly alike. Even across two adjacent boards on an assembly line,one can find significant differences arising out of normal process variation – the componen .. read more
Author(s)
Pamela Lipson
Event
IPC APEX EXPO 2006

Analysis of AXI Test on Fine Pitch Components between Lead Free and Tin/Lead Assembly

By now,most people in the industry understand how complex it is to convert a factory from using a Tin-Lead (Eutectic) Solder process to a Lead Free process. The implementation of this change re .. read more
Author(s)
Zhen (Jane) Feng,Eduardo Toledo,Dason Cheung,Jeff Newbrough,Murad Kurwa
Event
IPC APEX EXPO 2006

Prediction of Digital Circuit Board Reliability Using Computational Reliability Modeling

A process called computational reliability modeling is described herein as well as how the reliability predictions from this modeling approach match experimental data (both lead and lead-free s .. read more
Author(s)
Loren Nasser,Robert Tryon
Event
IPC APEX EXPO 2006

A Proposed Mechanism and Remedy for Ball-in-Socket and Foot-in-Mud Soldering Defects on Ball Grid Array and Quad Flat Pack Components

A common source of defects on area array components is the “ball-in-socket” (or “pillowhead”) defect. This defect is defined as one or more connections that show physical contact but no wetting .. read more
Author(s)
Brian Smith
Event
IPC APEX EXPO 2006

Effect of Voiding on Solder Joint Shock and Thermal Cycle Reliability

Solder joint void has been considered a typical phenomenon in electronics assembly. Voids are caused by entrapped gases produced during flux volatilization during SMT,air entrapment in plated t .. read more
Author(s)
Donghyun Kim,Ken Hubbard,Bala Nandagopal,Mason Hu,Sue Teng,Ali Nouri
Event
IPC APEX EXPO 2006

Building Reliability into the PWB: Optimization of the Desmear and Metalization Processes for Use on High Frequency and Lead Free Laminate Materials

High Frequency and Lead-Free laminate materials are finding increased use in the PWB fabrication industry driven by end user requirements for high-speed signal transmission and lead-free solder .. read more
Author(s)
Michael Carano,Lee Burger
Event
IPC APEX EXPO 2006

Peelable Solder Masks – New Formulations for Today’s Challenges

When manufacturing printed wiring boards and assemblies it is often necessary to cover certain areas prior to soldering operations in order to avoid them being wetted with solder. Such areas ma .. read more
Author(s)
Sven E. Kramer
Event
IPC APEX EXPO 2006

Desmear and Plating Through Hole Considerations and Experiences for Green PCB Production

With the latest legislations from RoHS and WEEE dominating the horizon of the PCB landscape there is a need for manufacturers and their suppliers to understand their impacts. The requirement to .. read more
Author(s)
Neil Patton
Event
IPC APEX EXPO 2006

Production Experience and Performance Characterization of a Novel Immersion Silver

Following previous reports by the authors on the general properties of a novel immersion silver process,this paper presents the production experience in typical horizontal lines to demonstrate .. read more
Author(s)
Y-H. Yau,C. Fan,L. Guan,X. Xiao,R. Tam,K. Wengenroth,J. Abys,M. Nagakura,T. Sasaki,S. Kiuchi,H. Kumagai,A. Toda
Event
IPC APEX EXPO 2006

The Flash Gold Surface Finish Technology

The advent of surface mount technology and now the lead free issue have ushered in a new wave of solderability treatments, in particular the flat hard metal finishes. Among others these include .. read more
Author(s)
J. Lee Parker,Urmi Ray,Li Tong Lin
Event
IPC APEX EXPO 2006

The Characterization of Novel High Temperature Resistant OSP Coatings for Lead free Processes by Comparing to Other Commercial OSP Coatings

In order to meet the growing requirement of eliminating lead from electronics,the printed wiring board (PWB) industry is migrating from hot-air-leveled solder (Sn/Pb) to lead free compatible al .. read more
Author(s)
Shenliang Sun,Yung-Herng Yau,John Fudala,Robert Farrell,Chonglun Fan,Chen Xu,Karl Wengenroth,Michael Cheung and Joseph Abys
Event
IPC APEX EXPO 2006

Effect of Surface Finish,Reflow Profile and High Temperature Aging on Drop Test Reliability of Lead Free CSPs

Chip scale packages (CSPs) are widely used in portable electronic products. Mechanical drop testing is a critical reliability requirement for these products. With the switch to lead free solder .. read more
Author(s)
Yueli Liu,Shyam Gale,Tameika Burts,R. Wayne Johnson
Event
IPC APEX EXPO 2006

A Comparison of the Isothermal Fatigue Behavior of Sn-Ag-Cu to Sn-Pb Solder

The movement to Pb-free soldering will result in solder joints that are significantly stiffer than those made of SnPb. This paper presents the results from the first phase of a two-part study t .. read more
Author(s)
Nathan Blattau,Craig Hillman
Event
IPC APEX EXPO 2006

Backward Compatibility Study of Lead Free Area Array Packages with Tin-Lead Soldering Process

In response to RoHS and other international environmental legislation,the semiconductor industry is moving toward the elimination of lead (Pb) from packages. During the transitional period,both .. read more
Author(s)
Jennifer Nguyen,David Geiger,Daniel Rooney,Dongkai Shangguan
Event
IPC APEX EXPO 2006

First Article Inspection Strategies

In these days of high mix low volume there is increasing pressure on the SMT departments of manufacturing companies to reduce changeover times and increase machinery utilization. An enormous ef .. read more
Author(s)
Greg Ross
Event
IPC APEX EXPO 2006

What to Consider when Designing a Universal Test Strategy Tool

Selecting an optimal test strategy is a complex task today. There are many test inspection and test methods available. The most common choices to find manufacturing defects on printed circuit b .. read more
Author(s)
Stig Oresjo
Event
IPC APEX EXPO 2006

Concurrent Testing: Increasing Test Coverage without Affecting Cycle Time

Volume electronic manufacturing environments are constantly seeking solutions to bottlenecks at end-of-line test. Bottlenecks are being seen increasingly on high volume automotive,telecomm & co .. read more
Author(s)
Hans Baka,Grant Boctor
Event
IPC APEX EXPO 2006

Predicting Plated Through Hole Life at Assembly and in the Field from Thermal Stress Data

Over the past ten years,two new test methods: Interconnect Stress Test [1] and Highly Accelerated Thermal Shock [2] have been developed to perform thermal cycling testing and in particular,to m .. read more
Author(s)
Michael Freda,Donald Barker
Event
IPC APEX EXPO 2006

IMC Growth Study on Ni-P/Pd/Au Film and Ni-P/Au Film Using Sn/Ag/Cu Lead Free Solder

The surface finishes Ni-P/Pd/Au (hereafter referred to ENEPIG) and Ni-P/Au (hereafter referred to ENIG) were prepared on ball grid array (BGA) circuit boards by electroless/immersion plating me .. read more
Author(s)
Yukinori Oda,Masayuki Kiso,Shigeo Hashimoto,George Milad,Donald Gudeczauskas
Event
IPC APEX EXPO 2006

Thermal Stress Testing & Impact of High Thermal Excursion Pre-Conditioning on Cycles to Fail

Today both Interconnect Stress Test (IST) and Highly Accelerated Thermal Shock (HATS) test methods are used to measure plated through hole via reliability. Both of these test methods have prove .. read more
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2006

Measles in Advanced Technology

Continuous measling,or unidirectional crazing,was observed in a multi-layer polyimide printed wiring board following assembly operations. Damage to the PWB preferentially followed the warp dire .. read more
Author(s)
Michael Vernoy,Wennei Chen,Bruce Dall,Mahendra Gandhi
Event
IPC APEX EXPO 2006

Electrodeposited Nanocrystalline Copper for Printed Wiring Board Applications

Nanocrystalline and ultra-fine grain copper can potentially offer increased reliability and functionality of printed wiring boards due to expected enhancements in strength and achievable wiring .. read more
Author(s)
Patrick Woo,Uwe Erb
Event
IPC APEX EXPO 2006

The Effect of Plating Cell Configuration on the Quality of Copper Deposit for Printed Circuit Boards

This paper addresses the effect of pulse plating of electronic interconnects for advanced electronic modules. This paper builds on earlier work by correlating plating cell and tank design issue .. read more
Author(s)
H. Garich,J. Sun,L. Gebhart,M. Inman,E.J. Taylor,T. Dalrymple,N. Emami,R. Smith,T. Berg,R. Thompson and W. Richards
Event
IPC APEX EXPO 2006

Assessing the Reliability of New Connector Designs

With the combination of increased product complexity,increased frequencies and ever decreasing component sizes and pitches designers are faced with the dilemma on how design their products in t .. read more
Author(s)
Heather McCormick and George Riccitelli
Event
IPC APEX EXPO 2006