Knowledge Hub

Your Gateway to Technical Knowledge Exchange for the Global Electronics Community

Explore our database of industry knowledge that fuels innovation, learning, and professional growth. Knowledge Hub is a collection of conference technical papers, webinars, presentations, on-demand video and more. You can search by author, title, keyword and type of content. You can also search for keywords and topics in the Tag field. Access to Knowledge Hub is reserved for members.

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Robust Optimization of a Lead Free SMT Process

This paper will focus on Dr. Taguchi’s Robust Engineering methodology,measurement methods and experimental results for the optimization of a lead free SMT process for use in an Automotive Elect .. read more

Reduction of Hazardous Substances vs. Recycling

Much of the environmental emphasis is currently on elimination of undesirable elements and compounds such as lead or halogens. The unintended consequences are huge in terms of diversion of reso .. read more

Assessing Circuit Pack Design and Assembly for Environmental Performance and Sustainability

Circuit pack assembly involves the use of numerous materials and processes of environmental concern,including electronic components and associated assembly operations. It is necessary to be abl .. read more

Life-Cycle Comparison of Energy Use during the Application of Lead-Free Solders

The energy consumed during the reflow assembly of printed wiring board assemblies is expected to be environmentally significant within the solder product life-cycle. Wide differences in the mel .. read more

Solder Joint Thermal Fatigue Damage Evaluation by a Simplified Method

In the present study,a simplified analysis methodology is used to evaluate thermal fatigue damage of solder joints of a leadless ceramic chip carrier (LCCC) or a leadless chip capacitor/resisto .. read more

An Efficient Test Model to Study the Board Level Reliability For High I/O Flip Chip BGA Packages

With the increasing demands of complex functions in a single chipset or microprocessor,the development of large size high I/O Flip Chip BGA (FCBGA) package becomes very important in recent year .. read more

Solderability Testing Methodologies for BGA Packages

Solderability testing is carried out at the IC (Integrated Circuit) manufacturer’s end to evaluate the quality of the IC package terminals in terms of solder wetting ability. Current industrial .. read more

Implementation of High I/O Count 1mm Pitch BGA Technology

Electronic package size reduction and demand for increased functions within less board space make a challenge for the PCB designer to find smaller footprint components that will out perform lar .. read more

Board Level Interconnect Reliability Assessment of High I/O BGA Packages

To meet the complex design requirements of the electronics industry,there is an increased need for large size high I/O BGA packages. The size of these large BGA packages (up to 50 mm2 and 1157+ .. read more

Mechanical Reliability of Fine Pitch Packages for use in Server and Mobile Electronic Packages

In both the server and portable electronic markets,monotonic mechanical overstress has become a primary issue in manufacturing and field usage. Appropriate test methods,including four point ben .. read more

Selective Soldering Of Flexible Circuits Using Diode Lasers

The use of laser technology has found increasing applications in the electronics assembly industry. This non-contact heating technique is ideal for components that require careful handling whic .. read more

Robotic Selective Soldering,an Enabling Soldering Technique

Wave and reflow soldering are well known,successfully proven mass soldering techniques. They offer the ability to solder printed circuit boards in high volumes quickly with low defect levels,pr .. read more

New Challenges in Selective Soldering

Current circuit board designs,particularly those in telecommunications,are so densely populated that they do not provide enough clearance between SMT components and through-hole components to a .. read more

SMT Rework Machines – Capability,Repeatability and Verification of In-Service Performance

SMT rework machines are vital tools to many production engineers. They can be used to correct process errors and repair test failures. They can also be used to service and upgrade products retu .. read more

Flexible Rules Based Thermal Profiling for Surface Mount Rework

Surface Mount Rework systems have evolved into sophisticated thermal processing tools with the ability to accurately mimic original reflow oven profiles at a localized rework site. Features suc .. read more

Soldering Fluxes and the Repair Process

Wave soldering fluxes are currently used in hand soldering operations as a matter of course and with little regard for flux deposition amounts. This use has led to the investigation of fluxes u .. read more

A Self Assessment Software Tool for SMT Processes and Productivity Optimization

Numerous studies and anecdotal data suggest that most SMT assembly lines are not optimized. This situation is true whether one looks at the individual processes,such as stencil printing or plac .. read more

Using Heuristics to Identify Maverick Lots at In-Circuit Test

Yield and defect levels in the manufacturing of high-complexity and high-reliability Printed Circuit Board Assemblies (PCBAs) are extremely sensitive to variations in the process,component qual .. read more

Lessons Learned from the IPC-2501 Testbed Prototype Performance Test at a Motorola Factory

The IPC 2501 Web Service Definition for the exchange of XML data provides an XML middleware integration environment that enables the deployment of IPC Computer Aided Manufacturing using XML (CA .. read more

PCB Equipment Communication Standards Today and Tomorrow

All manufacturers in the printed circuit board (PCB) industry have experienced lack of reliability,maintenance,and performance problems with their machines. These challenges decrease manufactur .. read more

Advances in Shop Floor Equipment Communication Standards for Final Assembly and Packaging

The Final assembly and packaging area experiences similar integration issues as the Printed Wiring Board – PWB manufacturing industry. Communications between production equipment is based on di .. read more

Recent Developments in MSD Control

This paper discusses some of the new challenges associated with MSD Control in PCB assembly plants and offers a solution to reduce manufacturing costs and improve quality by automating this cri .. read more

Lead Free Reflow Process Control

All areas of manufacturing worldwide are impacted by the lead free initiative; none more than the reflow process. The higher melt temperatures and soak duration of leadless solder formulas requ .. read more

MSD Control in a High Reliability Production Environment

The Information and Electronic Warfare Systems business of BAE SYSTEMS Information and Electronic Systems Integration,Inc. (“BAE SYSTEMS IEWS”),a subsidiary of BAE SYSTEMS North America,is invo .. read more

New Insights in Underfill Flow and Flip Chip Reliability

During the last years Flip Chip Technology has been widely accepted as a means for maximum miniaturization of microelectronic assemblies. As an example the use of Flip Chips in advanced product .. read more

Analytical Imaging Techniques for Hard Die Coated Assemblies

With the advent of hard die coated microelectronic assemblies; the ability to perform visual inspections for quality control and failure analysis has been seriously hindered. Analysts have had .. read more

HDPUG's Lead-Free Design,Materials and Process of High Density Packages

The High Density Packaging Users Group (HDPUG) has conducted a substantial study of solder joint reliability of high-density packages using lead-free solder. The design,material,and assembly pr .. read more

HDPUG's Design for Lead-Free Solder Joint Reliability of High-Density Packages

The lead-free solder-joint reliability of the high-density packages,256-pin PBGA (plastic ball grid array),388-pin PBGA,and 1657-pin CCGA (ceramic column grid array),on PCB (printed circuit boa .. read more

HDPUG's Reliability Testing and Data Analysis of High-Density Packages Lead-Free Solder Joints

Temperature cycling test and statistical analysis of various high-density packages on PCBs with SnCu HASL,NiAu, and OSP finishes are investigated in this study. Emphasis is placed on the determ .. read more

HDPUG's Failure Analysis of High-Density Packages’ Lead-Free Solder Joints

Failure analyses of the leadfree and SnPb solder joints of high-density packages such as the PBGA (plastic ball grid array) and the CCGA (ceramic column grid array) soldered on SnCu HASL (hot-a .. read more

Robust Optimization of a Lead Free SMT Process

This paper will focus on Dr. Taguchi’s Robust Engineering methodology,measurement methods and experimental results for the optimization of a lead free SMT process for use in an Automotive Elect .. read more

Reduction of Hazardous Substances vs. Recycling

Much of the environmental emphasis is currently on elimination of undesirable elements and compounds such as lead or halogens. The unintended consequences are huge in terms of diversion of reso .. read more

Assessing Circuit Pack Design and Assembly for Environmental Performance and Sustainability

Circuit pack assembly involves the use of numerous materials and processes of environmental concern,including electronic components and associated assembly operations. It is necessary to be abl .. read more

Life-Cycle Comparison of Energy Use during the Application of Lead-Free Solders

The energy consumed during the reflow assembly of printed wiring board assemblies is expected to be environmentally significant within the solder product life-cycle. Wide differences in the mel .. read more

Solder Joint Thermal Fatigue Damage Evaluation by a Simplified Method

In the present study,a simplified analysis methodology is used to evaluate thermal fatigue damage of solder joints of a leadless ceramic chip carrier (LCCC) or a leadless chip capacitor/resisto .. read more

An Efficient Test Model to Study the Board Level Reliability For High I/O Flip Chip BGA Packages

With the increasing demands of complex functions in a single chipset or microprocessor,the development of large size high I/O Flip Chip BGA (FCBGA) package becomes very important in recent year .. read more

Solderability Testing Methodologies for BGA Packages

Solderability testing is carried out at the IC (Integrated Circuit) manufacturer’s end to evaluate the quality of the IC package terminals in terms of solder wetting ability. Current industrial .. read more

Implementation of High I/O Count 1mm Pitch BGA Technology

Electronic package size reduction and demand for increased functions within less board space make a challenge for the PCB designer to find smaller footprint components that will out perform lar .. read more

Board Level Interconnect Reliability Assessment of High I/O BGA Packages

To meet the complex design requirements of the electronics industry,there is an increased need for large size high I/O BGA packages. The size of these large BGA packages (up to 50 mm2 and 1157+ .. read more

Mechanical Reliability of Fine Pitch Packages for use in Server and Mobile Electronic Packages

In both the server and portable electronic markets,monotonic mechanical overstress has become a primary issue in manufacturing and field usage. Appropriate test methods,including four point ben .. read more

Selective Soldering Of Flexible Circuits Using Diode Lasers

The use of laser technology has found increasing applications in the electronics assembly industry. This non-contact heating technique is ideal for components that require careful handling whic .. read more

Robotic Selective Soldering,an Enabling Soldering Technique

Wave and reflow soldering are well known,successfully proven mass soldering techniques. They offer the ability to solder printed circuit boards in high volumes quickly with low defect levels,pr .. read more

New Challenges in Selective Soldering

Current circuit board designs,particularly those in telecommunications,are so densely populated that they do not provide enough clearance between SMT components and through-hole components to a .. read more

SMT Rework Machines – Capability,Repeatability and Verification of In-Service Performance

SMT rework machines are vital tools to many production engineers. They can be used to correct process errors and repair test failures. They can also be used to service and upgrade products retu .. read more

Flexible Rules Based Thermal Profiling for Surface Mount Rework

Surface Mount Rework systems have evolved into sophisticated thermal processing tools with the ability to accurately mimic original reflow oven profiles at a localized rework site. Features suc .. read more

Soldering Fluxes and the Repair Process

Wave soldering fluxes are currently used in hand soldering operations as a matter of course and with little regard for flux deposition amounts. This use has led to the investigation of fluxes u .. read more

A Self Assessment Software Tool for SMT Processes and Productivity Optimization

Numerous studies and anecdotal data suggest that most SMT assembly lines are not optimized. This situation is true whether one looks at the individual processes,such as stencil printing or plac .. read more

Using Heuristics to Identify Maverick Lots at In-Circuit Test

Yield and defect levels in the manufacturing of high-complexity and high-reliability Printed Circuit Board Assemblies (PCBAs) are extremely sensitive to variations in the process,component qual .. read more

Lessons Learned from the IPC-2501 Testbed Prototype Performance Test at a Motorola Factory

The IPC 2501 Web Service Definition for the exchange of XML data provides an XML middleware integration environment that enables the deployment of IPC Computer Aided Manufacturing using XML (CA .. read more

PCB Equipment Communication Standards Today and Tomorrow

All manufacturers in the printed circuit board (PCB) industry have experienced lack of reliability,maintenance,and performance problems with their machines. These challenges decrease manufactur .. read more

Advances in Shop Floor Equipment Communication Standards for Final Assembly and Packaging

The Final assembly and packaging area experiences similar integration issues as the Printed Wiring Board – PWB manufacturing industry. Communications between production equipment is based on di .. read more

Recent Developments in MSD Control

This paper discusses some of the new challenges associated with MSD Control in PCB assembly plants and offers a solution to reduce manufacturing costs and improve quality by automating this cri .. read more

Lead Free Reflow Process Control

All areas of manufacturing worldwide are impacted by the lead free initiative; none more than the reflow process. The higher melt temperatures and soak duration of leadless solder formulas requ .. read more

MSD Control in a High Reliability Production Environment

The Information and Electronic Warfare Systems business of BAE SYSTEMS Information and Electronic Systems Integration,Inc. (“BAE SYSTEMS IEWS”),a subsidiary of BAE SYSTEMS North America,is invo .. read more

New Insights in Underfill Flow and Flip Chip Reliability

During the last years Flip Chip Technology has been widely accepted as a means for maximum miniaturization of microelectronic assemblies. As an example the use of Flip Chips in advanced product .. read more

Analytical Imaging Techniques for Hard Die Coated Assemblies

With the advent of hard die coated microelectronic assemblies; the ability to perform visual inspections for quality control and failure analysis has been seriously hindered. Analysts have had .. read more

HDPUG's Lead-Free Design,Materials and Process of High Density Packages

The High Density Packaging Users Group (HDPUG) has conducted a substantial study of solder joint reliability of high-density packages using lead-free solder. The design,material,and assembly pr .. read more

HDPUG's Design for Lead-Free Solder Joint Reliability of High-Density Packages

The lead-free solder-joint reliability of the high-density packages,256-pin PBGA (plastic ball grid array),388-pin PBGA,and 1657-pin CCGA (ceramic column grid array),on PCB (printed circuit boa .. read more

HDPUG's Reliability Testing and Data Analysis of High-Density Packages Lead-Free Solder Joints

Temperature cycling test and statistical analysis of various high-density packages on PCBs with SnCu HASL,NiAu, and OSP finishes are investigated in this study. Emphasis is placed on the determ .. read more

HDPUG's Failure Analysis of High-Density Packages’ Lead-Free Solder Joints

Failure analyses of the leadfree and SnPb solder joints of high-density packages such as the PBGA (plastic ball grid array) and the CCGA (ceramic column grid array) soldered on SnCu HASL (hot-a .. read more