PTFE based Solutions for the Future of High Speed Digital
A growing need is developing in the high-speed digital arena (backpanels,motherboards,line cards etc) for materials offering sufficient signal integrity for applications up to 10 Gbps. One solution is a PTFE/ fiberglass/thermosetting resin composite1 that can be processed at conventional PCB pressures and temperatures. Because the PTFE can be applied in a high volume process by a PTFE processor and the thermosetting resin can be applied in a large scale manufacturing process using commercial treaters,the volume manufacture of PTFE based laminates can be achieved in a cost effective fashion. The prepregs and laminates are based on a PTFE/fiberglass/BT-epoxy composite that is treated with 10-40 wt% of a thermosetting resin. The resulting composite has demonstrated signal integrity in a 20 layer backplane that is very competitive relative to a pure PTFE/fiberglass construction2. The hybrid has a very low dissipation factor when 15-40 wt% thermosetting adhesive is used (0.004-0.005 at 14.5 GHz). The PTFE/fiberglass/BT-epoxy composite provides good bonding to substrates at conventional processing temperatures,gap filling of 2 oz circuitry,very high thermal stability,and predictable movement. Preliminary results suggest that the materials drill better than standard PTFE boards.