Electronics Industry Wrestles with Cost Pressures and Weaker Profitability

The Global Electronics Association Releases June Sentiment of the Global Electronics Manufacturing Supply Chain Report

Electronics manufacturers are facing rising material and labor costs according to the Global Electronics Association’s June Sentiment of the Global Electronics Manufacturing Supply Chain Report. The Material Costs Index is above its long-term average and has not been this high since March 2023.

 

Despite market volatility, product demand shows resilience, rebounding as strongly from late-2024 lows. Orders, backlogs, capacity utilization and shipments are each strongly in expansion territory.

 

Over the next six months, electronics manufacturers expect material and labor costs to remain high, while ease of recruitment is expected to remain challenging. Demand, however, will remain intact. Manufacturers anticipate relative stability in orders, backlogs, shipments and capacity utilization, suggesting slow but steady operations amid headwinds.

 

Shawn DuBravac, Ph.D., Global Electronics Association’s chief economist and report author noted, “Bottom line, as the electronics manufacturing supply chain enters the second half of 2025, it will confront stubborn input inflation, but a solid demand outlook. Tight margins, persistent hiring challenges, and targeted capacity shifts will keep cost control and operational agility at the center of decision‑making throughout the remainder of the year.”

 

Additional survey data show:

  • Global manufacturers, along with those in North America, are more likely to expect a decline in profit margins compared to firms in Europe and APAC.
  • Supplier inventory is rising more for electronics manufacturers in APAC than those in North America, Europe, and among those operating globally (multiple countries).
  • Over the next six months, orders are expected to decline more for firms operating globally than for those in Europe. 

These results are based upon the findings of the Global Electronics Association’s Current State of Electronics Manufacturing Survey, fielded between May 14 and May 31, 2025.

Read the full report.

Halfway Through, Heading Where? The Midyear Economic Check-In

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At the midpoint of 2025, the global economy remains caught between resilience and risk. Inflation is elevated but hasn’t spiked as sharply as some feared following the latest round of tariffs, at least not yet. Meanwhile, hopes for aggressive interest rate cuts are fading as the Fed remains cautious, labor market data is softening, and trade tensions remain high as new policies ripple across supply chains. 

In this timely economic briefing, Global Electronics Association Chief Economist Dr. Shawn DuBravac breaks down the forces shaping the back half of the year. From supply chain disruptions to geopolitical flashpoints, this session will offer a data-driven, industry-relevant look at what lies ahead. 

This live webinar that will help you cut through the noise and make more informed strategic decisions. 

What You Will Gain: 

  • Midyear Global Outlook: Revised projections and performance insights across key economies
  • Inflation & Interest Rate Watch: Why inflation hasn’t surged (yet), and what could change
  • Tariff Trends: A look at recent trade actions and their near-term economic impact
  • Labor Market Signals: What slowing job growth and rising claims may mean for businesses 
     

The Global Electronics Association Releases IPC-8911: First-Ever Conductive Yarn Standard for E-Textile Application

The Global Electronics Association announces the release of IPC-8911, Requirements for Conductive Yarns for E-Textiles Applications. This first-of-its-kind global standard establishes a clear framework for classifying, designating, and qualifying conductive yarns—helping to address longstanding challenges in supply chain communication, product testing, and material selection within the growing e-textiles industry. The Global Electronics Association retains the IPC brand for the industry’s standards and certification programs, which are vital to ensure product reliability and consistency. 

 

Developed by the IPC Conductive Yarns for E-Textiles Test Methods Task Group, IPC-8911 defines key yarn categories, introduces a standardized designation system, and includes qualification and conformance requirements tailored to conductive yarns. The standard is supported by eight new IPC-TM-650 Test Methods, designed to evaluate performance characteristics such as conductivity, mechanical durability, and resistance to environmental and chemical exposures.

 

The task group included global experts from both textile and electronics sectors, with leadership from Joe Geiger of Bally Ribbon Mills and Sahar Rostami of Meta.

 

“This standard gives manufacturers tools to know what to ask for when ordering yarns and helps yarn suppliers understand the electrical needs their products must meet,” said Geiger. “It brings clarity to the entire process—acting almost like a recipe for building reliable e-textile systems.”

 

Rostami added, “IPC-8911 eliminates the guesswork. It gives developers, researchers, and engineers a common framework and accelerates R&D by reducing the need to reinvent the wheel when selecting and testing conductive yarns.”

 

By clearly defining the performance characteristics and communication protocols for conductive yarns, IPC-8911 supports faster product development, more consistent sourcing, and improved reliability for all e-textiles product applications, from consumer to medical to aerospace and defense.

 

The release of IPC-8911 marks a critical step in advancing e-textile integration—establishing conductive yarns as true electronic building blocks while supporting better collaboration between yarn suppliers, product developers, and OEMs and brands.

 

To purchase IPC-8911, visit the Global Electronics Association Store. To learn more or join the IPC Conductive Yarns for E-Textiles Test Methods Task Group and shape future updates, visit the committee home page.

 

Understanding PCB Microsection Preparation and Analysis 101

Remote video URL

On June 18, 2025, industry expert William Graver led an informative session on the fundamentals of PCB microsection preparation and analysis. This introductory webinar covered essential techniques for preparing microsections, interpreting analysis results, and identifying key indicators in solder joints, plating, and overall board structure. Designed for engineers, quality inspectors, and professionals involved in PCB manufacturing, the session provided practical knowledge to support quality control, troubleshooting, and failure analysis efforts.

Author(s)
William Graver
Resource Type
Webinar
Event
Webinar

Electronic Essentials: What You Think You Know - and More

Date
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This webinar, titled "Electronic Essentials: What You Think You Know - and More", is a foundational session aimed at reinforcing the core knowledge that every technician, inspector, assembler, operator, and engineer in electronics manufacturing should possess. These are the essentials of quality and reliability in electronics manufacturing—the things you should know without flipping through an IPC standard. Whether you're new to the field or a seasoned pro, this session is your checklist for baseline competency. Knowing these terms without referencing IPC standards demonstrates professional readiness and process awareness and supports faster troubleshooting, better communication, and supports a better team culture.

Greg Merrill July 23

Speaker Bio:

With over 44 years of experience in the aircraft and spacecraft industry, Greg Merrill brings a wealth of knowledge and hands-on expertise to the field. He served in the U.S. Air Force for eleven years, where he was a key team member in the CFM engine conversion for the KC-135 and contributed to several high-profile and classified programs, including work at Area 51 and on the F-117 Stealth Bomber. Notably, Greg was the fifth electrician selected Air Force-wide—and the lowest-ranking—to work on a top-secret program. He also supported the Airborne Command Post, a critical component of the Air Force’s nuclear readiness mission.

After transitioning to the civilian sector, Greg continued to contribute to groundbreaking aerospace projects in roles ranging from technician and engineer, source inspector, and currently a MIT and consultant with Electronic Training Solutions. His civilian accomplishments include work on the Android satellite constellation, development of a fuel latch valve for first-generation satellite systems, and the design of a power supply for astronauts’ space suits—supporting life support systems and helmet lighting. He also contributed to the Solar Array Drive Assembly (SADA) for the International Space Station, which controls the movement of solar panels, and the Joint Polar Satellite System (JPSS), which monitors global weather patterns.

 

 


 

The Global Electronics Association Launches Industry Leading Circularity Resource Hub, Fast-Tracking Cost-Reducing, Efficient Solutions for Manufacturers

Today, the Global Electronics Association – the voice of the electronics industry – launched its Circularity Resource Hub. The Hub provides a centralized home for the latest industry standards, best practices, and resources to accelerate electronics’ sustainable and circular evolution. 

 

Mounting pressure for circularity in electronics is shaping the industry’s next era of innovation. Circularity enables compliance with global regulations like Right to Repair and Ecodesign while improving companies’ bottom lines and supply chain resilience. 

 

Designed for use across the electronics industry, the Circularity Resource Hub curates unified, actionable strategies to scale circularity for engineers, manufacturers, suppliers, and decision-makers, providing sustainable solutions that lower material and operational costs to directly improve bottom lines.The Hub is the latest resource to come from Evolve, an initiative from the Global Electronics Association (formerly IPC) supporting industry sustainability efforts. 

 

Key resources in the Hub include:

 

  • In-depth guidance on how to design and embed circularity throughout every process of the electronics life cycle

  • Practical tools and frameworks to support implementation

  • A comprehensive guide for implementing practices to reduce e-waste

  • Industry standards that enable repairability and rework, circularity, and more

 

Content will be updated continually to provide resources that address the challenges manufacturers face in adopting circular practices.

 

In tandem with the Circularity Resource Hub, the Global Electronics Association unveiled a new report, Circularity for Electronics: Proceedings Report that captures industry stakeholder insights and zeroes in on key challenges, opportunities, and solutions.  

 

“As demand for electronics continues to grow, so too does our responsibility to design and manage products more sustainably. Circularity is about more than reducing waste, it’s about unlocking efficiency, innovation, and resilience across the entire industry,” said Dr. John W. Mitchell, Global Electronics Association president and CEO. “We see that circularity is essential for sustainability and for the long-term competitiveness and growth of our industry.” 

 

“Faced with sourcing uncertainty and pricing volatility, the electronics ecosystem has an opportunity to embrace circularity to reduce risk – and minimize its life cycle impacts in the process,” said Dr. Kelly Scanlon, Global Electronics Association lead sustainability strategist. “By centralizing best-in-class resources, we support the industry’s sustainable transformation.”  

 

Visit the Circularity Resource Hub now at electronics.org/evolve/circularity

to explore how your organization can lead, comply, and thrive in the circular economy, even in uncertain times. 

News from Your Global Electronics Association

Remote video URL

June 23, 2025 began a new chapter for IPC as it officially became the Global Electronics Association, reflecting its role as the voice of the electronics industry. Guided by the vision of “Better electronics for a better world,” the Global Electronics Association is dedicated to enhancing supply chain resilience and promoting accelerated growth through engagement with more than 3,000 member companies, thousands of partners, and dozens of governments across the globe.

Author(s)
John W. Mitchell, Brian Knier, Tom Edman, et al
Resource Type
Webinar
Event
Webinar

North American EMS Industry Shipments Down 9.3 Percent in May

IPC releases EMS industry results for May 2025

IPC announced today the May 2025 findings from its North American Electronics Manufacturing Services (EMS) Statistical Program. The book-to-bill ratio stands at 1.43.

Total North American EMS shipments in May 2025 were down 9.3 percent compared to the same month last year. Compared to the preceding month, May shipments were down 4.2 percent. May’s year-to-date (YTD) shipments decreased by 2.3% year-over-year (YOY).

EMS bookings in May increased 5.0 percent year-over-year and decreased 6.0 percent from the previous month. May’s YTD bookings increased by 1.4% compared to the same period last year.

“North American EMS bookings showed modest year-over-year growth in May, while shipments continued to trail 2024 levels. Demand continues to strongly outpace current production, a dynamic that should support stronger shipment growth in the months ahead,” said Shawn DuBravac, IPC’s chief economist. “Although monthly bookings have now declined for two consecutive months, the overall trend points to resilient demand across the EMS sector.”

May 2025 EMS book to bill ratio chart

Detailed Data Available

Companies that participate in IPC’s North American EMS Statistical Program have access to detailed findings on EMS sales growth by type of production and company size tier, order growth and backlogs by company size tier, vertical market growth, the EMS book-to-bill ratio, 3-month and 12-month sales outlooks, and other timely data.

Interpreting the Data

The book-to-bill ratios are calculated by dividing the value of orders booked over the past three months by the value of sales billed during the same period from companies in IPC’s survey sample. A ratio of more than 1.00 suggests that current demand is ahead of supply, which is a positive indicator for sales growth over the next three to twelve months. A ratio of less than 1.00 indicates the reverse.

Year-on-year and year-to-date growth rates provide the most meaningful view of industry growth. Month-to-month comparisons should be made with caution as they reflect seasonal effects and short-term volatility. Because bookings tend to be more volatile than shipments, changes in the book-to-bill ratios from month to month might not be significant unless a trend of more than three consecutive months is apparent. It is also important to consider changes in both bookings and shipments to understand what is driving changes in the book-to-bill ratio.

IPC’s monthly EMS industry statistics are based on data provided by a representative sample of assembly equipment manufacturers selling in the USA and Canada. IPC publishes the EMS book-to-bill ratio by the end of each month.

North American PCB Industry Sales Up 21.4 Percent in May

IPC releases PCB industry results for May 2025

IPC announced today the May 2025 findings from its North American Printed Circuit Board (PCB) Statistical Program. The book-to-bill ratio stands at 1.03.

Total North American PCB shipments in May 2025were up 21.4 percent compared to the same month last year. Compared to the preceding month, May shipments were up 7.1 percent. May's year-to-date (YTD) shipments increased by 7.9% year-over-year (YOY).

PCB bookings in May were up 9.5 percent compared to the same month last year. May bookings were down 12.9 percent compared to the preceding month. May’s YTD bookings increased 18.3% compared to the same period last year.

“North American PCB shipments continued their upward trajectory in May, reflecting strong demand and improving supply chain dynamics. While bookings slowed from the previous month, indicating some near-term cooling in new orders, year-over-year growth remains solid. Demand is largely keeping pace with supply, pointing to a stable near-term outlook,” said Shawn DuBravac, IPC’s chief economist. 

May 2025 PCB book to bill chart 1
May 2025 PCB book to bill chart 2

 

Detailed Data Available

Companies that participate in IPC’s North American PCB Statistical Program have access to detailed findings on rigid PCB and flexible circuit sales and orders, including separate rigid and flex book-to-bill ratios, growth trends by product types and company size tiers, demand for prototypes, sales growth to military and medical markets, and other timely data.

Interpreting the Data

The book-to-bill ratios are calculated by dividing the value of orders booked over the past three months by the value of sales billed during the same period from companies in IPC’s survey sample. A ratio of more than 1.00 suggests that current demand is ahead of supply, which is a positive indicator for sales growth over the next three to twelve months. A ratio of less than 1.00 indicates the reverse.

Year-on-year and year-to-date growth rates provide the most meaningful view of industry growth. Month-to-month comparisons should be made with caution as they reflect seasonal effects and short-term volatility. Because bookings tend to be more volatile than shipments, changes in the book-to-bill ratios from month to month might not be significant unless a trend of more than three consecutive months is apparent. It is also important to consider changes in both bookings and shipments to understand what is driving changes in the book-to-bill ratio.

IPC’s monthly PCB industry statistics are based on data provided by a representative sample of both rigid PCB and flexible circuit manufacturers selling in the USA and Canada. IPC publishes the PCB book-to-bill ratio by the end of each month.

Midwest EMS Leader Roundtable: Bot or Not? AI, Automation, and Assembling the Workforce of the Future

Date
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July 15, 2025 | 4:00 pm – 8:00 pm
Location: City Works (Woodfield Mall – Schaumburg)
1850 E Golf Rd, Schaumburg, IL 60173 
(847) 584-2500

Join fellow EMS leaders in the region to share industry pain points and solutions. Participants steer the conversation—resulting in unique takeaways that reflect the priorities in the room.

To start the conversation, we will discuss AI. AI is taking over manufacturing—but who’s teaching the humans? In this lively roundtable, EMS executives will unpack how AI is reshaping production, quality control, and (ironically) the jobs we need to fill. Join us as we decode the best strategies for recruiting and training a workforce that won’t short-circuit in the face of automation. The future is here, and it still needs operators (for now).

Following this presentation, participants will discuss the technologies and impacts of AI and automation on their business and workforce. Discussion will pull from direct experience, questions, and ideas. From there, the conversation goes where you, the leaders, take it. No two roundtables end the same.

Complimentary registration includes: 
•    Peer-led roundtable discussions
•    Updates on relevant EMS industry studies/reports
•    Recap of business resources available
•    Reception and dinner
•    Peer networking, partnership building

Questions? MarkWolfe@ipc.org 

Book your spot for an executive level solution roundtable! Space is limited.

City Works (Woodfield Mall – Schaumburg)

1850 E Golf Rd
Schaumburg, IL 60173
United States

City Works (Woodfield Mall – Schaumburg)

City Works (Woodfield Mall – Schaumburg)
1850 E Golf Rd
Schaumburg, IL 60173
United States