The Exciting Details Behind IPC’s Pledge to America’s Workers


With regional competitions in the Americas, Europe and Asia, IPC Hand Soldering Competition participants compete to build a functional electronics assembly within a 60-minute time limit. Assemblies are judged on their soldering quality in accordance with the current IPC-A-610 Class 3 criteria, the speed at which the assembly was produced and the overall electrical functionality of the assembly. IPCA-610 Master Instructors serve as independent judges for the competitions.
Competitions are held in two categories: professionals and beginners. The beginners category was added in 2016, to encourage the younger generation to the value of improving their highly specialized and rare hand soldering skills, which are needed in the electronics industry.
The winners of regional competitions receive cash prizes and the opportunity to compete in the World Hand Soldering Championship, held each year in various cities worldwide in conjunction with highly prestigious electronics trade shows.
“The IPC Hand Soldering Competition highlights the skills of the best hand soldering talent in the world,” said Dave Bergman, vice president, IPC standards and training. “The competition provides members of the electronics industry a chance to demonstrate their know-how to their customers as well as to champion and reward their skilled workers internally. Hand soldering competitions foster a successful work dynamic, fully compliant with stringent IPC requirements, on their manufacturing floor,”
The first World Hand Soldering Championship was held on February 21, 2013, in San Diego, at IPC APEX EXPO 2013 with competitors representing 9 nations who competed in a very strong competition. With a cheering crowd and enthusiastic participants, this first World Championship set the scene to what has become a true electronics industry tradition that is supported by the leading suppliers of hand soldering products worldwide.
The hand soldering competition started out as a showcase event in Sweden to highlight the importance of hand soldering skilled professionals. It has continuously grown to now include six regional competitions in Europe, regional competitions in India and several regional competitions in Asia Pacific.
This past year at IPC APEX EXPO 2019 saw the world championship grow to 12 competitors coming from Britain, China, France, Germany, India, Indonesia, Japan, South Korea, Vietnam and Thailand. Watch for an IPC Hand Soldering competitions near you to celebrate these highly skilled professionals.
For more information, view IPC’s Hand Soldering Competition web page.
IPC’s Emerging Engineer program, launched in 2016, provides early career professionals an opportunity to learn from dedicated industry volunteers who participate in IPC standards development. IPC's editorial staff had the opportunity to talk with one of those dedicated volunteers, mentor Karen McConnell, Senior Staff Engineer CAD CAM, Northrop Grumman, about why she participates as a mentor in IPC’s Emerging Engineer program.
EB: Do you think it’s important for companies to mentor new engineers? Why?
KM: When you’re a new college graduate, you have an ideal version of what design really is. You typically do not have manufacturing experience – how we build, what is needed to build it, how to navigate the requirements of manufacturing – including government requirements, EPA, foreign trade requirements - all the things that can get a less experienced engineer in trouble. These concerns can be minimized when you have a mentor. When you have a problem and need a reference, you can go to your mentor for resources and connections within your corporation. The same goes with IPC standards, information about committees – who is the right person to talk to? Without a mentor, it can take at least 5 years to figure out just how IPC works and have the connections to resolve your issue.
EB: Why did you become a mentor?
KM: Very easy – when I started my career, I was looking at IPC specs and told to design boards to them. There was nobody to talk to about what the specs meant, or what IPC was. Fast forward to my job at Lockheed Martin, where I got involved in the IPC Task Group where IPC standards were explained to me.
This task group provided guidance with navigating the IPC committee and standards. This Lockheed Martin corporate wide group shared what was going on at IPC meetings, which standard were being discussed, and made sure that all the pertinent groups were covered. As a part of this group, I covered standard meetings on topics that I was a novice. I was fortunate to be mentored by Don Dupriest and Linda Woody on what to look for during committee discussions. To really understand the committee meetings, you need someone to instruct you, to introduce you to people, and to show you how things work. I wanted to do that for someone else.
So, when the opportunity for mentorship through the IPC Emerging Engineer program became available, I was able to mentor Kevin Kusiak at Lockheed Martin, even though I’m a Northrop Grumman employee. I was able to do this because of my long involvement with IPC and history with the Defense & Aerospace industry.
I was excited about the IPC Emerging Engineer program because I like to discover new things and meet new people. When attending the networking lunches. I don’t sit with my group of friends. I learn more through osmosis at lunchtime, just listening to the conversations around me. The first year I was a mentor, I would grab Kevin to sit with me at IPC lunches, and he got involved in the discussions and met new people, which helped him tremendously in enabling new leadership roles.
EB: How was the mentoring experience? (pros and cons) What would you change about the program?
KM: Pros – I was able to create a leadership role for Kevin with the IPC-2581 User Group. The first meeting I served as Kevin’s co-chair with Gary Carter so he could have a path into leadership. My mentee assumed the leadership role of the committee his second year.
Cons – The busyness of our jobs (two different companies) didn’t allow for us to coordinate our time together. But Lockheed had two emerging engineers - Kevin and Jimmy Baccam – and they helped each other. They understood one other and they connected at IPC. I could see it happening. Unfortunately, my committee meetings were almost always scheduled when mentors and mentees were supposed to be on the show floor.
EB: Where do IPC standards fit into the mentoring process?
KM: IPC standards are the body of knowledge for printed boards. It is where you can find the information – “how do I do this? What are the rules?” All of that is contained in the IPC standards. Do I read them cover to cover? No. I understand how they link together and how they provide information on best practices. I know how to migrate through the standards to find a solution to a problem or an answer to a question. Standards provide the path to success. I am a data driven individual and standards provide me with the data and guidance I need. When you are involved in IPC committees, you get hands-on experience in understanding and changing standards, and an emerging engineer can become an innovator earlier in their career.
EB: Can you provide some insight into what is was like to be a woman in a male-dominated field?
KM: Looking back at my history, too many women were told “you can’t do that” too early. Too often women are still told “no” today. When I graduated high school, I wanted to study Electrical Engineering at Villanova. I was told that companies do not hire women engineers. So I decided to study Math, and I was told, “Schools don’t want women math teachers.” So I didn’t go to college after high school. I married and was raising my son when I enrolled in the local community college to study engineering. Nineteen years after graduating high school, I graduated from Villanova with an BSEE.
As an Electrical Engineer, I would go to conferences with attendance dominated by men. At IPC, I was able to meet women that helped me by sharing their stories and experiences - fantastic, unsung women who have paved the path. I was fortunate in my career to work for 3 companies that valued women employees. My advice to a new engineer is to find a place that encourages women – Northrop Grumman certainly does. Get to know engineers from other companies.
IPC encourages women, recognizing that women work as well, if not better, then men. I had a great mentor in Linda Woody, who told me not to worry about training an engineer who might replace me but to embrace the person who wants my job, since helping them do well will help my company in the long run and will ensure my retirement. She told me to train the young engineers to take your job. This allows you to branch out to other adventures in technology. This way we all help each other. I am so encouraged by all the young ladies participating in STEM programs.
IPC’s Women in Electronics event is a great opportunity for networking with other women. I still remember my first event. It was a breakfast and the topic was how far women have come from 1943. See 1943 Guide to Hiring Women. This annual event at IPC APEX EXPO has been moved to the evening. The number of women attending IPC meetings has increased exponentially since I first attended, and I want to encourage all women to join us at the conference and committee meetings.
EB: What advice do you have for engineers starting their careers?
KM: Don’t be afraid to ask questions. IPC Members love to share their experiences. Attend a standard meeting on a topic that you have little knowledge about. It might open the door to a future opportunity or spark an interest for a new career path. Don’t be afraid to try something different – you might like it.
For more information on how to become and IPC Emerging Engineer or Mentor, visit www.ipc.org/emerging-engineer.
By Kelly Scanlon, director, EHS policy and research IPC member TTM Technologies is proud to show off the new wastewater-treatment system at its Sterling, Virginia plant, which is helping to enhance the company’s pollution prevention and resource recovery performance. Last week, a group of staff members from the U.S. EPA’s Smart Sectors Program and Office of Chemical Safety and Pollution Prevention toured the Sterling site to see the new system and learn about printed circuit board fabrication. The visit, arranged by IPC, was designed to build relationships, improve mutual
understanding, and reinforce our industry’s role as a trusted source of expertise on environmental leadership. The Smart Sectors Program, located within EPA’s Office of Policy, serves as an ombudsman across program offices within the EPA. They provide a platform to collaborate with industry and develop sensible approaches to environmental regulation. The Office of Chemical Safety and Pollution Prevention implements the Toxic Substances Control Act (TSCA) and works to reduce waste and promote cleaner, safer workplaces, homes, and schools. From IPC’s perspective, the visit was valuable because the electronics industry is involved in the Smart Sectors Program and is regulated under TSCA. The gathering even helped break down silos between the offices at EPA, which do not meet on a regular basis. During a briefing and a walk around the facility, the attendees learned about TTM’s ongoing practices to minimize water use, minimize generation of hazardous wastes, and increase recycling. They also saw the wastewater-treatment ion-exchange (WWT-IX) system, which went online earlier this year, resulting in even cleaner wastewater and greater reclamation of valuable metals. IPC has long advocated for streamlining data reporting requirements for PCB fabricators whose byproducts are recycled offsite, as is the case with TTM. IPC praised a recent EPA proposal to reduce such burdens but called for further refinements to achieve greater efficiencies. Charles Nehrig, Director of Environmental, Health and Safety for TTM’s Aerospace & Defense Specialty Business Unit, said TTM sees its responsibility to provide accurate data to regulators as critical to its company-wide lean management system. As the visitors saw displayed in huge letters on the EHS wall of the facility’s “war room,” TTM prioritizes EHS activities and results and recognizes employees for their efforts to reduce EHS risks. Nena Shaw, EPA Smart Sectors Program Director, said the site visit was “super helpful” in gaining “an on-the-ground understanding of the printed circuit board manufacturing processes as well as an improved understanding of specific issues such as metals byproducts reporting.” Thanks again to our friends at TTM for hosting and at EPA for coming! Does your company have a great story to tell? Let us know. IPC sponsors site visits for policymakers to build greater understanding of our industry and its challenges and opportunities.
Stees: I attended an IPC committee meeting for the first time in 2017. As a newcomer, it was challenging to follow what was happening in the meetings, as well as a little intimidating with so many industry experts in the room. Nonetheless, I knew I wanted to get involved in the IPC standards development process, so I volunteered for an action item. Shortly after, I was approached by the IPC liaison from that committee. She told me about the EE program, and I thought it was a perfect opportunity to learn about IPC standards development from experienced IPC members.
IPC: What have you learned about IPC standards and your role in creating/revising/ them?
Stees: I knew that IPC standards are created and updated by committee members, but I didn’t realize how much power each committee member has in the standards development, until I joined the EE program. All you have to do is get involved!
IPC: How has meeting and working with a mentor helped you in your career?
Stees: I was lucky enough to have two very knowledgeable mentors. My first year of the Emerging Engineer program, my assigned mentor was unable to make IPC APEX EXPO. I was concerned, but it turned out to be a blessing in disguise because another experienced IPC member volunteered to be my substitute mentor. Both mentors are very highly respected individuals both at the company I work for and in the IPC community, and it was an honor to learn from them. They were very proactive in helping me navigate the committee meetings and introducing me to the key individuals. I now have a better understanding of the IPC standards, as well as two great resources at work– one on the printed wiring board side and another on the circuit card assembly side.
IPC: What is the most valuable aspect of the Emerging Engineer program?
Stees: The most valuable aspect of the Emerging Engineer program is that it ‘forces’ you to network with anyone and everyone at the IPC events. For example, for our first year in the program one of the program tasks was to take selfies at different events. This included taking selfies with IPC members, IPC committee liaisons and other IPC employees, show floor vendors, technical presenters, etc. I do not like selfies, especially selfies with people I just met – how awkward is that! However, I am so glad I did it. The selfies forced me to break the ice -- I now had an excuse to form valuable connections with others at the IPC events.
IPC: Having learned from the program, what advice would you give to engineers who are just starting their careers?
Stees: This is my third and final year of the Emerging Engineer program. I am currently a vice-chair and an A-Team lead for a large committee. I did not envision this three years ago; I just said yes to the opportunities that made me feel uncomfortable and challenged me. My advice to the engineers that are starting their careers is to take the opportunities that make you step out of your comfort zone because that is the only way one can grow.
IPC: What, if anything, would you change about the program?
Stees: The Emerging Engineer program is catered towards the individuals with less than five years of industry experience. I think it would be great to have a similar program for those individuals that are in the mid-career range but have not had an opportunity to get involved with the IPC until recently.
IPC: What opportunities does IPC's Emerging Engineer program afford you that you could not have experienced on your own?
Stees: The opportunity to kick-start your participation in IPC standards development. In addition to all the valuable knowledge and connections, the program also provides you with a complimentary All-Access Package registration to IPC APEX EXPO for three years and complimentary IPC SummerCom registration. This gives an engineer early in their career valuable leverage when trying to justify the initial travel to such events.
Now accepting applications for the 2020 Emerging Engineer Program and a limited number of University Student positions are available! If you’re interested in applying for or learning more about the Emerging Engineer program, please email us at careerdevelopment@ipc.org. Deadline for applications is November 15, 2019.
thousands of industry volunteers. Their expertise, insights, and support are essential to the success of IPC’s standards, and it is always great to see IPC leaders come together, especially when we have the opportunity to honor those who have made significant contributions to the industry.
2. IPC standards are key to helping member stay on top of environmental and supply-chain regulations. IPC standards committees are on the front lines of understanding and complying with the dizzying array of ever-changing environmental regulations that affect global and domestic supply chains. The Supplier Declaration Subcommittee and the IPC-175x task groups are working to ensure that our members are able to comply with these regulations in the most efficient manner by building flexible frameworks and data exchange models.
3. Industry is tackling microvia reliability concerns. Industry representatives discussed concerns related to microvia reliability and agreed to share the work of understanding the scope of the issue and advancing solutions and standards. Interested in getting involved in this important work? IPC Contact: Chris Jorgensen
4. IPC task group moves closer to final conflict minerals data exchange standard. The IPC 2-18H task group addressed comments received on the standard’s final draft, and now it plans to vote on a final revision this summer. IPC will be working to see that this standard is recognized by the European Commission as an applicable “supply chain due diligence scheme.” Separately, IPC is in talks with the European Partnership for Responsible Minerals (EPRM) to promote collaboration on this issue.
5. The U.S. Executive Agent (EA) for PCBs affirmed the importance of “trusted supplier” programs. IPC, the EA, and the defense contractor community worked together to create a “trusted supplier” standard, known as IPC-1791. Based on this standard, IPC is now providing validation services for members of the IPC-1791 Qualified Manufacturers List (QML). The EA detailed efforts to grow the importance and value of the 1791 program, which coincides with wider efforts within the U.S. DoD to ensure reliable supply chains. To learn more about IPC-1791, contact our colleague Randy Cherry.
6. Workforce shortage remains top industry challenge. No matter where we travel, we hear the same refrain from industry colleagues: The shortage of workers is restraining growth and opportunity. IPC is working to address this issue through our jobs task analysis, credentialing, and STEM education programs. The IPC GR team is advocating for public-private career, technical and adult education (CTE) programs, as well as the expansion of industry-recognized apprenticeship programs. IPC members are also undertaking their own innovative programs. Be sure to tell us about your company’s efforts to bolster the workforce so that we can recognize and share them with the rest of industry. Also, don’t forget to mentor or be mentored in IPC’s Emerging Engineer Program.
7. IPC Government Relations poised to better support standards committees. IPC’s standards committees are taking on many daunting challenges, some of which are related directly or indirectly to public policy. For example, the Halogen-Free Materials Subcommittee is beginning the revision of a seminal white paper on halogen-free alternatives, which is related to EPA’s implementation of the Lautenberg Chemical Safety Act. Halogenated, flame-retardant chemicals like decabromodiphenyl ether (decaBDE) and tetrabromobisphenol A (TBBPA) are being considered for risk evaluations and risk-management strategies. IPC’s Government Relations team is working to provide policy expertise to this committee and others that are undertaking equally meaningful projects.
Check out the photos from this event, and please don’t hesitate to reach out to us about the interplay of IPC standards and public policy, or any government relations matter.